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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

275 Amp Wire Size at 125 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 275 A load over a 125 ft (38.1 m) one-way run.

Copper Wire (≤3% Drop)300 kcmil152.0 mm² · Drop: 0.53%
Aluminum Wire (≤3% Drop)500 kcmilDrop: 2.53V (0.53%)
Voltage at Load End477.4 VLoss: 2.55 V (1217.0 W)
Power & Breaker (125%)228.63 kW350A Breaker Recommended

All AWG & kcmil Wire Gauges for 275 Amps at 125 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A186.71 V (38.9%)293.3 V307.99 V (64.16%)88932.8 WDrop/Amp High
12 AWG3.31 mm²20 A117.33 V (24.44%)362.7 V193.54 V (40.32%)55885.3 WDrop/Amp High
10 AWG5.26 mm²30 A73.83 V (15.38%)406.2 V121.79 V (25.37%)35167.4 WDrop/Amp High
8 AWG8.37 mm²50 A46.4 V (9.67%)433.6 V76.54 V (15.95%)22100.4 WDrop/Amp High
6 AWG13.3 mm²65 A29.2 V (6.08%)450.8 V48.17 V (10.03%)13908.3 WDrop/Amp High
4 AWG21.15 mm²85 A18.36 V (3.83%)461.6 V30.29 V (6.31%)8746.1 WDrop/Amp High
3 AWG26.67 mm²100 A14.56 V (3.03%)465.4 V24.02 V (5.0%)6935.9 WDrop/Amp High
2 AWG33.62 mm²115 A11.55 V (2.41%)468.4 V19.05 V (3.97%)5502.1 WDrop/Amp High
1 AWG42.41 mm²130 A9.16 V (1.91%)470.8 V15.11 V (3.15%)4361.7 WDrop/Amp High
1/0 AWG53.49 mm²150 A7.26 V (1.51%)472.7 V11.98 V (2.5%)3458.2 WDrop/Amp High
2/0 AWG67.43 mm²175 A5.76 V (1.2%)474.2 V9.5 V (1.98%)2743.3 WDrop/Amp High
3/0 AWG85.01 mm²200 A4.57 V (0.95%)475.4 V7.54 V (1.57%)2176.0 WDrop/Amp High
4/0 AWG107.2 mm²230 A3.62 V (0.75%)476.4 V5.98 V (1.24%)1725.6 WDrop/Amp High
250 kcmil126.7 mm²255 A3.07 V (0.64%)476.9 V5.06 V (1.05%)1460.0 WDrop/Amp High
300 kcmil152.0 mm²285 A2.55 V (0.53%)477.4 V4.21 V (0.88%)1217.0 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A2.19 V (0.46%)477.8 V3.61 V (0.75%)1043.3 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A1.92 V (0.4%)478.1 V3.16 V (0.66%)912.6 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A1.53 V (0.32%)478.5 V2.53 V (0.53%)730.0 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A1.28 V (0.27%)478.7 V2.11 V (0.44%)608.5 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A1.02 V (0.21%)479.0 V1.69 V (0.35%)486.8 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.77 V (0.16%)479.2 V1.26 V (0.26%)365.1 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 275 amps at 125 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 275A load over 125 feet one-way at 480V (3-Phase), you need 300 kcmil copper wire. This produces a voltage drop of 2.55V (0.53%) and delivers 477.4V at the load.

What size aluminum wire is required for 275 amps at 125 feet?

Using aluminum conductors (75°C rating), you should use 500 kcmil to maintain voltage drop at 2.53V (0.53%).

What breaker size is needed for a 275A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (275A × 1.25 = 343.8A), which corresponds to a standard 350A circuit breaker.