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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

325 Amp Wire Size at 225 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 325 A load over a 225 ft (68.6 m) one-way run.

Copper Wire (≤3% Drop)400 kcmil202.7 mm² · Drop: 1.96%
Aluminum Wire (≤3% Drop)600 kcmilDrop: 4.48V (2.16%)
Voltage at Load End203.9 VLoss: 4.08 V (2294.3 W)
Power & Breaker (125%)117.09 kW450A Breaker Recommended

All AWG & kcmil Wire Gauges for 325 Amps at 225 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A397.18 V (190.95%)0.0 V655.17 V (314.98%)223581.5 WDrop/Amp High
12 AWG3.31 mm²20 A249.59 V (120.0%)0.0 V411.71 V (197.94%)140498.4 WDrop/Amp High
10 AWG5.26 mm²30 A157.06 V (75.51%)50.9 V259.08 V (124.56%)88412.5 WDrop/Amp High
8 AWG8.37 mm²50 A98.7 V (47.45%)109.3 V162.81 V (78.28%)55561.5 WDrop/Amp High
6 AWG13.3 mm²65 A62.12 V (29.86%)145.9 V102.46 V (49.26%)34966.1 WDrop/Amp High
4 AWG21.15 mm²85 A39.06 V (18.78%)168.9 V64.43 V (30.98%)21988.2 WDrop/Amp High
3 AWG26.67 mm²100 A30.98 V (14.89%)177.0 V51.1 V (24.57%)17437.2 WDrop/Amp High
2 AWG33.62 mm²115 A24.57 V (11.81%)183.4 V40.53 V (19.49%)13832.5 WDrop/Amp High
1 AWG42.41 mm²130 A19.48 V (9.37%)188.5 V32.13 V (15.45%)10965.6 WDrop/Amp High
1/0 AWG53.49 mm²150 A15.44 V (7.43%)192.6 V25.48 V (12.25%)8694.1 WDrop/Amp High
2/0 AWG67.43 mm²175 A12.25 V (5.89%)195.7 V20.21 V (9.72%)6896.8 WDrop/Amp High
3/0 AWG85.01 mm²200 A9.72 V (4.67%)198.3 V16.03 V (7.71%)5470.5 WDrop/Amp High
4/0 AWG107.2 mm²230 A7.71 V (3.71%)200.3 V12.71 V (6.11%)4338.1 WDrop/Amp High
250 kcmil126.7 mm²255 A6.52 V (3.13%)201.5 V10.76 V (5.17%)3670.5 WDrop/Amp High
300 kcmil152.0 mm²285 A5.44 V (2.61%)202.6 V8.97 V (4.31%)3059.5 WDrop/Amp High
350 kcmil177.3 mm²310 A4.66 V (2.24%)203.3 V7.69 V (3.7%)2623.0 WDrop/Amp High
400 kcmil202.7 mm²335 A4.08 V (1.96%)203.9 V6.72 V (3.23%)2294.3 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A3.26 V (1.57%)204.7 V5.38 V (2.59%)1835.2 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A2.72 V (1.31%)205.3 V4.48 V (2.16%)1529.8 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A2.17 V (1.05%)205.8 V3.59 V (1.72%)1223.8 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A1.63 V (0.78%)206.4 V2.69 V (1.29%)917.8 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 325 amps at 225 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 325A load over 225 feet one-way at 208V (3-Phase), you need 400 kcmil copper wire. This produces a voltage drop of 4.08V (1.96%) and delivers 203.9V at the load.

What size aluminum wire is required for 325 amps at 225 feet?

Using aluminum conductors (75°C rating), you should use 600 kcmil to maintain voltage drop at 4.48V (2.16%).

What breaker size is needed for a 325A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (325A × 1.25 = 406.2A), which corresponds to a standard 450A circuit breaker.