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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

325 Amp Wire Size at 250 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 325 A load over a 250 ft (76.2 m) one-way run.

Copper Wire (≤3% Drop)400 kcmil202.7 mm² · Drop: 1.89%
Aluminum Wire (≤3% Drop)600 kcmilDrop: 4.98V (2.08%)
Voltage at Load End235.5 VLoss: 4.53 V (2549.2 W)
Power & Breaker (125%)135.1 kW450A Breaker Recommended

All AWG & kcmil Wire Gauges for 325 Amps at 250 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A441.32 V (183.88%)0.0 V727.96 V (303.32%)248423.9 WDrop/Amp High
12 AWG3.31 mm²20 A277.32 V (115.55%)0.0 V457.45 V (190.61%)156109.3 WDrop/Amp High
10 AWG5.26 mm²30 A174.51 V (72.71%)65.5 V287.86 V (119.94%)98236.1 WDrop/Amp High
8 AWG8.37 mm²50 A109.67 V (45.7%)130.3 V180.9 V (75.38%)61735.0 WDrop/Amp High
6 AWG13.3 mm²65 A69.02 V (28.76%)171.0 V113.85 V (47.44%)38851.3 WDrop/Amp High
4 AWG21.15 mm²85 A43.4 V (18.08%)196.6 V71.59 V (29.83%)24431.3 WDrop/Amp High
3 AWG26.67 mm²100 A34.42 V (14.34%)205.6 V56.77 V (23.66%)19374.6 WDrop/Amp High
2 AWG33.62 mm²115 A27.3 V (11.38%)212.7 V45.04 V (18.77%)15369.5 WDrop/Amp High
1 AWG42.41 mm²130 A21.64 V (9.02%)218.4 V35.7 V (14.88%)12184.0 WDrop/Amp High
1/0 AWG53.49 mm²150 A17.16 V (7.15%)222.8 V28.31 V (11.79%)9660.2 WDrop/Amp High
2/0 AWG67.43 mm²175 A13.61 V (5.67%)226.4 V22.46 V (9.36%)7663.1 WDrop/Amp High
3/0 AWG85.01 mm²200 A10.8 V (4.5%)229.2 V17.81 V (7.42%)6078.4 WDrop/Amp High
4/0 AWG107.2 mm²230 A8.56 V (3.57%)231.4 V14.12 V (5.89%)4820.2 WDrop/Amp High
250 kcmil126.7 mm²255 A7.24 V (3.02%)232.8 V11.95 V (4.98%)4078.3 WDrop/Amp High
300 kcmil152.0 mm²285 A6.04 V (2.52%)234.0 V9.96 V (4.15%)3399.5 WDrop/Amp High
350 kcmil177.3 mm²310 A5.18 V (2.16%)234.8 V8.54 V (3.56%)2914.4 WDrop/Amp High
400 kcmil202.7 mm²335 A4.53 V (1.89%)235.5 V7.47 V (3.11%)2549.2 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A3.62 V (1.51%)236.4 V5.98 V (2.49%)2039.2 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A3.02 V (1.26%)237.0 V4.98 V (2.08%)1699.7 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A2.42 V (1.01%)237.6 V3.98 V (1.66%)1359.8 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A1.81 V (0.75%)238.2 V2.99 V (1.25%)1019.8 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 325 amps at 250 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 325A load over 250 feet one-way at 240V (3-Phase), you need 400 kcmil copper wire. This produces a voltage drop of 4.53V (1.89%) and delivers 235.5V at the load.

What size aluminum wire is required for 325 amps at 250 feet?

Using aluminum conductors (75°C rating), you should use 600 kcmil to maintain voltage drop at 4.98V (2.08%).

What breaker size is needed for a 325A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (325A × 1.25 = 406.2A), which corresponds to a standard 450A circuit breaker.