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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

325 Amp Wire Size at 30 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 325 A load over a 30 ft (9.1 m) one-way run.

Copper Wire (≤3% Drop)400 kcmil202.7 mm² · Drop: 0.52%
Aluminum Wire (≤3% Drop)600 kcmilDrop: 0.69V (0.58%)
Voltage at Load End119.4 VLoss: 0.63 V (203.9 W)
Power & Breaker (125%)39.0 kW450A Breaker Recommended

All AWG & kcmil Wire Gauges for 325 Amps at 30 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A61.15 V (50.96%)58.8 V100.87 V (84.06%)19873.9 WDrop/Amp High
12 AWG3.31 mm²20 A38.43 V (32.02%)81.6 V63.39 V (52.82%)12488.7 WDrop/Amp High
10 AWG5.26 mm²30 A24.18 V (20.15%)95.8 V39.89 V (33.24%)7858.9 WDrop/Amp High
8 AWG8.37 mm²50 A15.2 V (12.66%)104.8 V25.07 V (20.89%)4938.8 WDrop/Amp High
6 AWG13.3 mm²65 A9.56 V (7.97%)110.4 V15.78 V (13.15%)3108.1 WDrop/Amp High
4 AWG21.15 mm²85 A6.01 V (5.01%)114.0 V9.92 V (8.27%)1954.5 WDrop/Amp High
3 AWG26.67 mm²100 A4.77 V (3.97%)115.2 V7.87 V (6.56%)1550.0 WDrop/Amp High
2 AWG33.62 mm²115 A3.78 V (3.15%)116.2 V6.24 V (5.2%)1229.6 WDrop/Amp High
1 AWG42.41 mm²130 A3.0 V (2.5%)117.0 V4.95 V (4.12%)974.7 WDrop/Amp High
1/0 AWG53.49 mm²150 A2.38 V (1.98%)117.6 V3.92 V (3.27%)772.8 WDrop/Amp High
2/0 AWG67.43 mm²175 A1.89 V (1.57%)118.1 V3.11 V (2.59%)613.0 WDrop/Amp High
3/0 AWG85.01 mm²200 A1.5 V (1.25%)118.5 V2.47 V (2.06%)486.3 WDrop/Amp High
4/0 AWG107.2 mm²230 A1.19 V (0.99%)118.8 V1.96 V (1.63%)385.6 WDrop/Amp High
250 kcmil126.7 mm²255 A1.0 V (0.84%)119.0 V1.66 V (1.38%)326.3 WDrop/Amp High
300 kcmil152.0 mm²285 A0.84 V (0.7%)119.2 V1.38 V (1.15%)272.0 WDrop/Amp High
350 kcmil177.3 mm²310 A0.72 V (0.6%)119.3 V1.18 V (0.99%)233.2 WDrop/Amp High
400 kcmil202.7 mm²335 A0.63 V (0.52%)119.4 V1.04 V (0.86%)203.9 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.5 V (0.42%)119.5 V0.83 V (0.69%)163.1 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.42 V (0.35%)119.6 V0.69 V (0.58%)136.0 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.33 V (0.28%)119.7 V0.55 V (0.46%)108.8 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.25 V (0.21%)119.7 V0.41 V (0.35%)81.6 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 325 amps at 30 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 325A load over 30 feet one-way at 120V (1-Phase), you need 400 kcmil copper wire. This produces a voltage drop of 0.63V (0.52%) and delivers 119.4V at the load.

What size aluminum wire is required for 325 amps at 30 feet?

Using aluminum conductors (75°C rating), you should use 600 kcmil to maintain voltage drop at 0.69V (0.58%).

What breaker size is needed for a 325A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (325A × 1.25 = 406.2A), which corresponds to a standard 450A circuit breaker.