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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

35 Amp Wire Size at 225 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 35 A load over a 225 ft (68.6 m) one-way run.

Copper Wire (≤3% Drop)4 AWG21.15 mm² · Drop: 2.02%
Aluminum Wire (≤3% Drop)3 AWGDrop: 6.35V (2.65%)
Voltage at Load End235.1 VLoss: 4.86 V (170.0 W)
Power & Breaker (125%)8.4 kW45A Breaker Recommended

All AWG & kcmil Wire Gauges for 35 Amps at 225 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A49.39 V (20.58%)190.6 V81.47 V (33.95%)1728.7 WDrop/Amp High
12 AWG3.31 mm²20 A31.04 V (12.93%)209.0 V51.2 V (21.33%)1086.3 WDrop/Amp High
10 AWG5.26 mm²30 A19.53 V (8.14%)220.5 V32.22 V (13.42%)683.6 WDrop/Amp High
8 AWG8.37 mm²50 A12.27 V (5.11%)227.7 V20.25 V (8.44%)429.6 WDrop/Amp High
6 AWG13.3 mm²65 A7.72 V (3.22%)232.3 V12.74 V (5.31%)270.3 W~ ≤5%
4 AWG21.15 mm²85 A4.86 V (2.02%)235.1 V8.01 V (3.34%)170.0 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A3.85 V (1.6%)236.1 V6.35 V (2.65%)134.8 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A3.06 V (1.27%)236.9 V5.04 V (2.1%)106.9 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A2.42 V (1.01%)237.6 V4.0 V (1.66%)84.8 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A1.92 V (0.8%)238.1 V3.17 V (1.32%)67.2 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A1.52 V (0.63%)238.5 V2.51 V (1.05%)53.3 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A1.21 V (0.5%)238.8 V1.99 V (0.83%)42.3 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.96 V (0.4%)239.0 V1.58 V (0.66%)33.5 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.81 V (0.34%)239.2 V1.34 V (0.56%)28.4 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.68 V (0.28%)239.3 V1.11 V (0.46%)23.7 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.58 V (0.24%)239.4 V0.96 V (0.4%)20.3 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.51 V (0.21%)239.5 V0.84 V (0.35%)17.7 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.41 V (0.17%)239.6 V0.67 V (0.28%)14.2 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.34 V (0.14%)239.7 V0.56 V (0.23%)11.8 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.27 V (0.11%)239.7 V0.45 V (0.19%)9.5 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.2 V (0.08%)239.8 V0.33 V (0.14%)7.1 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 35 amps at 225 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 35A load over 225 feet one-way at 240V (1-Phase), you need 4 AWG copper wire. This produces a voltage drop of 4.86V (2.02%) and delivers 235.1V at the load.

What size aluminum wire is required for 35 amps at 225 feet?

Using aluminum conductors (75°C rating), you should use 3 AWG to maintain voltage drop at 6.35V (2.65%).

What breaker size is needed for a 35A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (35A × 1.25 = 43.8A), which corresponds to a standard 45A circuit breaker.