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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

35 Amp Wire Size at 600 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 35 A load over a 600 ft (182.9 m) one-way run.

Copper Wire (≤3% Drop)1 AWG42.41 mm² · Drop: 2.69%
Aluminum Wire (≤3% Drop)2/0 AWGDrop: 6.7V (2.79%)
Voltage at Load End233.5 VLoss: 6.46 V (226.1 W)
Power & Breaker (125%)8.4 kW45A Breaker Recommended

All AWG & kcmil Wire Gauges for 35 Amps at 600 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A131.71 V (54.88%)108.3 V217.26 V (90.52%)4609.8 WDrop/Amp High
12 AWG3.31 mm²20 A82.77 V (34.49%)157.2 V136.52 V (56.89%)2896.8 WDrop/Amp High
10 AWG5.26 mm²30 A52.08 V (21.7%)187.9 V85.91 V (35.8%)1822.9 WDrop/Amp High
8 AWG8.37 mm²50 A32.73 V (13.64%)207.3 V53.99 V (22.5%)1145.6 WDrop/Amp High
6 AWG13.3 mm²65 A20.6 V (8.58%)219.4 V33.98 V (14.16%)720.9 WDrop/Amp High
4 AWG21.15 mm²85 A12.95 V (5.4%)227.0 V21.37 V (8.9%)453.4 WDrop/Amp High
3 AWG26.67 mm²100 A10.27 V (4.28%)229.7 V16.94 V (7.06%)359.5 W~ ≤5%
2 AWG33.62 mm²115 A8.15 V (3.4%)231.9 V13.44 V (5.6%)285.2 W~ ≤5%
1 AWG42.41 mm²130 A6.46 V (2.69%)233.5 V10.66 V (4.44%)226.1 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A5.12 V (2.13%)234.9 V8.45 V (3.52%)179.3 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A4.06 V (1.69%)235.9 V6.7 V (2.79%)142.2 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A3.22 V (1.34%)236.8 V5.32 V (2.21%)112.8 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A2.56 V (1.06%)237.4 V4.22 V (1.76%)89.4 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A2.16 V (0.9%)237.8 V3.57 V (1.49%)75.7 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A1.8 V (0.75%)238.2 V2.97 V (1.24%)63.1 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A1.55 V (0.64%)238.5 V2.55 V (1.06%)54.1 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A1.35 V (0.56%)238.6 V2.23 V (0.93%)47.3 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A1.08 V (0.45%)238.9 V1.78 V (0.74%)37.8 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.9 V (0.38%)239.1 V1.49 V (0.62%)31.5 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.72 V (0.3%)239.3 V1.19 V (0.5%)25.2 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.54 V (0.23%)239.5 V0.89 V (0.37%)18.9 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 35 amps at 600 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 35A load over 600 feet one-way at 240V (1-Phase), you need 1 AWG copper wire. This produces a voltage drop of 6.46V (2.69%) and delivers 233.5V at the load.

What size aluminum wire is required for 35 amps at 600 feet?

Using aluminum conductors (75°C rating), you should use 2/0 AWG to maintain voltage drop at 6.7V (2.79%).

What breaker size is needed for a 35A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (35A × 1.25 = 43.8A), which corresponds to a standard 45A circuit breaker.