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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

350 Amp Wire Size at 450 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 350 A load over a 450 ft (137.2 m) one-way run.

Copper Wire (≤3% Drop)500 kcmil253.4 mm² · Drop: 1.46%
Aluminum Wire (≤3% Drop)750 kcmilDrop: 7.72V (1.61%)
Voltage at Load End473.0 VLoss: 7.02 V (4256.9 W)
Power & Breaker (125%)290.98 kW450A Breaker Recommended

All AWG & kcmil Wire Gauges for 350 Amps at 450 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A855.47 V (178.22%)0.0 V1411.13 V (293.99%)518603.3 WDrop/Amp High
12 AWG3.31 mm²20 A537.58 V (112.0%)0.0 V886.75 V (184.74%)325889.7 WDrop/Amp High
10 AWG5.26 mm²30 A338.29 V (70.48%)141.7 V558.01 V (116.25%)205075.1 WDrop/Amp High
8 AWG8.37 mm²50 A212.59 V (44.29%)267.4 V350.68 V (73.06%)128876.3 WDrop/Amp High
6 AWG13.3 mm²65 A133.79 V (27.87%)346.2 V220.69 V (45.98%)81104.9 WDrop/Amp High
4 AWG21.15 mm²85 A84.13 V (17.53%)395.9 V138.78 V (28.91%)51002.1 WDrop/Amp High
3 AWG26.67 mm²100 A66.72 V (13.9%)413.3 V110.05 V (22.93%)40446.0 WDrop/Amp High
2 AWG33.62 mm²115 A52.93 V (11.03%)427.1 V87.3 V (18.19%)32084.9 WDrop/Amp High
1 AWG42.41 mm²130 A41.96 V (8.74%)438.0 V69.21 V (14.42%)25434.9 WDrop/Amp High
1/0 AWG53.49 mm²150 A33.27 V (6.93%)446.7 V54.87 V (11.43%)20166.3 WDrop/Amp High
2/0 AWG67.43 mm²175 A26.39 V (5.5%)453.6 V43.53 V (9.07%)15997.3 WDrop/Amp High
3/0 AWG85.01 mm²200 A20.93 V (4.36%)459.1 V34.53 V (7.19%)12689.0 WDrop/Amp High
4/0 AWG107.2 mm²230 A16.6 V (3.46%)463.4 V27.38 V (5.7%)10062.5 WDrop/Amp High
250 kcmil126.7 mm²255 A14.04 V (2.93%)466.0 V23.17 V (4.83%)8513.8 WDrop/Amp High
300 kcmil152.0 mm²285 A11.71 V (2.44%)468.3 V19.31 V (4.02%)7096.7 WDrop/Amp High
350 kcmil177.3 mm²310 A10.04 V (2.09%)470.0 V16.55 V (3.45%)6084.0 WDrop/Amp High
400 kcmil202.7 mm²335 A8.78 V (1.83%)471.2 V14.48 V (3.02%)5321.6 WDrop/Amp High
500 kcmil253.4 mm²380 A7.02 V (1.46%)473.0 V11.58 V (2.41%)4256.9 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A5.85 V (1.22%)474.1 V9.66 V (2.01%)3548.3 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A4.68 V (0.98%)475.3 V7.72 V (1.61%)2838.7 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A3.51 V (0.73%)476.5 V5.79 V (1.21%)2128.9 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 350 amps at 450 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 350A load over 450 feet one-way at 480V (3-Phase), you need 500 kcmil copper wire. This produces a voltage drop of 7.02V (1.46%) and delivers 473.0V at the load.

What size aluminum wire is required for 350 amps at 450 feet?

Using aluminum conductors (75°C rating), you should use 750 kcmil to maintain voltage drop at 7.72V (1.61%).

What breaker size is needed for a 350A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (350A × 1.25 = 437.5A), which corresponds to a standard 450A circuit breaker.