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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

375 Amp Wire Size at 40 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 375 A load over a 40 ft (12.2 m) one-way run.

Copper Wire (≤3% Drop)500 kcmil253.4 mm² · Drop: 0.32%
Aluminum Wire (≤3% Drop)750 kcmilDrop: 0.85V (0.35%)
Voltage at Load End239.2 VLoss: 0.77 V (289.6 W)
Power & Breaker (125%)90.0 kW500A Breaker Recommended

All AWG & kcmil Wire Gauges for 375 Amps at 40 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A94.08 V (39.2%)145.9 V155.18 V (64.66%)35279.1 WDrop/Amp High
12 AWG3.31 mm²20 A59.12 V (24.63%)180.9 V97.52 V (40.63%)22169.4 WDrop/Amp High
10 AWG5.26 mm²30 A37.2 V (15.5%)202.8 V61.37 V (25.57%)13950.7 WDrop/Amp High
8 AWG8.37 mm²50 A23.38 V (9.74%)216.6 V38.56 V (16.07%)8767.1 WDrop/Amp High
6 AWG13.3 mm²65 A14.71 V (6.13%)225.3 V24.27 V (10.11%)5517.3 WDrop/Amp High
4 AWG21.15 mm²85 A9.25 V (3.86%)230.7 V15.26 V (6.36%)3469.5 WDrop/Amp High
3 AWG26.67 mm²100 A7.34 V (3.06%)232.7 V12.1 V (5.04%)2751.4 WDrop/Amp High
2 AWG33.62 mm²115 A5.82 V (2.43%)234.2 V9.6 V (4.0%)2182.6 WDrop/Amp High
1 AWG42.41 mm²130 A4.61 V (1.92%)235.4 V7.61 V (3.17%)1730.3 WDrop/Amp High
1/0 AWG53.49 mm²150 A3.66 V (1.52%)236.3 V6.03 V (2.51%)1371.9 WDrop/Amp High
2/0 AWG67.43 mm²175 A2.9 V (1.21%)237.1 V4.79 V (1.99%)1088.2 WDrop/Amp High
3/0 AWG85.01 mm²200 A2.3 V (0.96%)237.7 V3.8 V (1.58%)863.2 WDrop/Amp High
4/0 AWG107.2 mm²230 A1.83 V (0.76%)238.2 V3.01 V (1.25%)684.5 WDrop/Amp High
250 kcmil126.7 mm²255 A1.54 V (0.64%)238.5 V2.55 V (1.06%)579.2 WDrop/Amp High
300 kcmil152.0 mm²285 A1.29 V (0.54%)238.7 V2.12 V (0.88%)482.8 WDrop/Amp High
350 kcmil177.3 mm²310 A1.1 V (0.46%)238.9 V1.82 V (0.76%)413.9 WDrop/Amp High
400 kcmil202.7 mm²335 A0.97 V (0.4%)239.0 V1.59 V (0.66%)362.0 WDrop/Amp High
500 kcmil253.4 mm²380 A0.77 V (0.32%)239.2 V1.27 V (0.53%)289.6 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.64 V (0.27%)239.4 V1.06 V (0.44%)241.4 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.51 V (0.21%)239.5 V0.85 V (0.35%)193.1 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.39 V (0.16%)239.6 V0.64 V (0.27%)144.8 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 375 amps at 40 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 375A load over 40 feet one-way at 240V (1-Phase), you need 500 kcmil copper wire. This produces a voltage drop of 0.77V (0.32%) and delivers 239.2V at the load.

What size aluminum wire is required for 375 amps at 40 feet?

Using aluminum conductors (75°C rating), you should use 750 kcmil to maintain voltage drop at 0.85V (0.35%).

What breaker size is needed for a 375A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (375A × 1.25 = 468.8A), which corresponds to a standard 500A circuit breaker.