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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

375 Amp Wire Size at 800 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 375 A load over a 800 ft (243.8 m) one-way run.

Copper Wire (≤3% Drop)500 kcmil253.4 mm² · Drop: 2.79%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 11.03V (2.3%)
Voltage at Load End466.6 VLoss: 13.38 V (8687.5 W)
Power & Breaker (125%)311.77 kW500A Breaker Recommended

All AWG & kcmil Wire Gauges for 375 Amps at 800 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A1629.47 V (339.47%)0.0 V2687.87 V (559.97%)1058374.0 WDrop/Amp High
12 AWG3.31 mm²20 A1023.96 V (213.32%)0.0 V1689.05 V (351.89%)665081.0 WDrop/Amp High
10 AWG5.26 mm²30 A644.35 V (134.24%)0.0 V1062.88 V (221.43%)418520.5 WDrop/Amp High
8 AWG8.37 mm²50 A404.93 V (84.36%)75.1 V667.95 V (139.16%)263012.9 WDrop/Amp High
6 AWG13.3 mm²65 A254.83 V (53.09%)225.2 V420.36 V (87.57%)165520.2 WDrop/Amp High
4 AWG21.15 mm²85 A160.25 V (33.39%)319.7 V264.34 V (55.07%)104086.0 WDrop/Amp High
3 AWG26.67 mm²100 A127.08 V (26.48%)352.9 V209.63 V (43.67%)82542.9 WDrop/Amp High
2 AWG33.62 mm²115 A100.81 V (21.0%)379.2 V166.29 V (34.64%)65479.4 WDrop/Amp High
1 AWG42.41 mm²130 A79.92 V (16.65%)400.1 V131.83 V (27.46%)51908.0 WDrop/Amp High
1/0 AWG53.49 mm²150 A63.36 V (13.2%)416.6 V104.52 V (21.77%)41155.7 WDrop/Amp High
2/0 AWG67.43 mm²175 A50.26 V (10.47%)429.7 V82.91 V (17.27%)32647.5 WDrop/Amp High
3/0 AWG85.01 mm²200 A39.87 V (8.31%)440.1 V65.77 V (13.7%)25896.0 WDrop/Amp High
4/0 AWG107.2 mm²230 A31.62 V (6.59%)448.4 V52.15 V (10.87%)20535.6 WDrop/Amp High
250 kcmil126.7 mm²255 A26.75 V (5.57%)453.2 V44.13 V (9.19%)17375.0 WDrop/Amp High
300 kcmil152.0 mm²285 A22.3 V (4.65%)457.7 V36.78 V (7.66%)14483.0 WDrop/Amp High
350 kcmil177.3 mm²310 A19.12 V (3.98%)460.9 V31.53 V (6.57%)12416.3 WDrop/Amp High
400 kcmil202.7 mm²335 A16.72 V (3.48%)463.3 V27.58 V (5.75%)10860.5 WDrop/Amp High
500 kcmil253.4 mm²380 A13.38 V (2.79%)466.6 V22.06 V (4.6%)8687.5 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A11.15 V (2.32%)468.9 V18.39 V (3.83%)7241.5 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A8.92 V (1.86%)471.1 V14.71 V (3.07%)5793.2 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A6.69 V (1.39%)473.3 V11.03 V (2.3%)4344.6 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 375 amps at 800 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 375A load over 800 feet one-way at 480V (3-Phase), you need 500 kcmil copper wire. This produces a voltage drop of 13.38V (2.79%) and delivers 466.6V at the load.

What size aluminum wire is required for 375 amps at 800 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 11.03V (2.3%).

What breaker size is needed for a 375A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (375A × 1.25 = 468.8A), which corresponds to a standard 500A circuit breaker.