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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

400 Amp Wire Size at 275 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 400 A load over a 275 ft (83.8 m) one-way run.

Copper Wire (≤3% Drop)600 kcmil304.0 mm² · Drop: 1.7%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 4.05V (1.69%)
Voltage at Load End235.9 VLoss: 4.09 V (2832.2 W)
Power & Breaker (125%)166.28 kW500A Breaker Recommended

All AWG & kcmil Wire Gauges for 400 Amps at 275 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A597.47 V (248.95%)0.0 V985.55 V (410.65%)413941.8 WDrop/Amp High
12 AWG3.31 mm²20 A375.45 V (156.44%)0.0 V619.32 V (258.05%)260120.6 WDrop/Amp High
10 AWG5.26 mm²30 A236.26 V (98.44%)3.7 V389.72 V (162.39%)163688.0 WDrop/Amp High
8 AWG8.37 mm²50 A148.48 V (61.87%)91.5 V244.92 V (102.05%)102867.3 WDrop/Amp High
6 AWG13.3 mm²65 A93.44 V (38.93%)146.6 V154.13 V (64.22%)64736.8 WDrop/Amp High
4 AWG21.15 mm²85 A58.76 V (24.48%)181.2 V96.92 V (40.39%)40709.2 WDrop/Amp High
3 AWG26.67 mm²100 A46.6 V (19.42%)193.4 V76.86 V (32.03%)32283.4 WDrop/Amp High
2 AWG33.62 mm²115 A36.96 V (15.4%)203.0 V60.97 V (25.41%)25609.7 WDrop/Amp High
1 AWG42.41 mm²130 A29.3 V (12.21%)210.7 V48.34 V (20.14%)20301.8 WDrop/Amp High
1/0 AWG53.49 mm²150 A23.23 V (9.68%)216.8 V38.32 V (15.97%)16096.4 WDrop/Amp High
2/0 AWG67.43 mm²175 A18.43 V (7.68%)221.6 V30.4 V (12.67%)12768.8 WDrop/Amp High
3/0 AWG85.01 mm²200 A14.62 V (6.09%)225.4 V24.11 V (10.05%)10128.2 WDrop/Amp High
4/0 AWG107.2 mm²230 A11.59 V (4.83%)228.4 V19.12 V (7.97%)8031.7 WDrop/Amp High
250 kcmil126.7 mm²255 A9.81 V (4.09%)230.2 V16.18 V (6.74%)6795.6 WDrop/Amp High
300 kcmil152.0 mm²285 A8.18 V (3.41%)231.8 V13.49 V (5.62%)5664.5 WDrop/Amp High
350 kcmil177.3 mm²310 A7.01 V (2.92%)233.0 V11.56 V (4.82%)4856.2 WDrop/Amp High
400 kcmil202.7 mm²335 A6.13 V (2.55%)233.9 V10.11 V (4.21%)4247.7 WDrop/Amp High
500 kcmil253.4 mm²380 A4.9 V (2.04%)235.1 V8.09 V (3.37%)3397.8 WDrop/Amp High
600 kcmil304.0 mm²420 A4.09 V (1.7%)235.9 V6.74 V (2.81%)2832.2 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A3.27 V (1.36%)236.7 V5.39 V (2.25%)2265.8 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A2.45 V (1.02%)237.5 V4.05 V (1.69%)1699.2 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 400 amps at 275 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 400A load over 275 feet one-way at 240V (3-Phase), you need 600 kcmil copper wire. This produces a voltage drop of 4.09V (1.7%) and delivers 235.9V at the load.

What size aluminum wire is required for 400 amps at 275 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 4.05V (1.69%).

What breaker size is needed for a 400A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (400A × 1.25 = 500.0A), which corresponds to a standard 500A circuit breaker.