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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

475 Amp Wire Size at 200 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 475 A load over a 200 ft (61.0 m) one-way run.

Copper Wire (≤3% Drop)7× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.91%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 4.03V (33.62%)
Voltage at Load End11.7 VLoss: 0.35 V (166.0 W)
Power & Breaker (125%)5.7 kW600A Breaker Recommended

All AWG & kcmil Wire Gauges for 475 Amps at 200 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A595.83 V (4965.21%)0.0 V982.83 V (8190.28%)283017.1 WDrop/Amp High
12 AWG3.31 mm²20 A374.42 V (3120.13%)0.0 V617.61 V (5146.76%)177847.6 WDrop/Amp High
10 AWG5.26 mm²30 A235.61 V (1963.43%)0.0 V388.65 V (3238.74%)111915.5 WDrop/Amp High
8 AWG8.37 mm²50 A148.07 V (1233.89%)0.0 V244.24 V (2035.34%)70331.6 WDrop/Amp High
6 AWG13.3 mm²65 A93.18 V (776.51%)0.0 V153.71 V (1280.89%)44261.3 WDrop/Amp High
4 AWG21.15 mm²85 A58.6 V (488.3%)0.0 V96.66 V (805.47%)27833.4 WDrop/Amp High
3 AWG26.67 mm²100 A46.47 V (387.24%)0.0 V76.65 V (638.76%)22072.6 WDrop/Amp High
2 AWG33.62 mm²115 A36.86 V (307.19%)0.0 V60.81 V (506.72%)17509.7 WDrop/Amp High
1 AWG42.41 mm²130 A29.22 V (243.52%)0.0 V48.2 V (401.69%)13880.6 WDrop/Amp High
1/0 AWG53.49 mm²150 A23.17 V (193.08%)0.0 V38.22 V (318.49%)11005.3 WDrop/Amp High
2/0 AWG67.43 mm²175 A18.38 V (153.16%)0.0 V30.32 V (252.64%)8730.2 WDrop/Amp High
3/0 AWG85.01 mm²200 A14.58 V (121.49%)0.0 V24.05 V (200.4%)6924.8 WDrop/Amp High
4/0 AWG107.2 mm²230 A11.56 V (96.34%)0.4 V19.07 V (158.92%)5491.4 WDrop/Amp High
250 kcmil126.7 mm²255 A9.78 V (81.51%)2.2 V16.13 V (134.46%)4646.2 WDrop/Amp High
300 kcmil152.0 mm²285 A8.15 V (67.94%)3.8 V13.45 V (112.08%)3872.9 WDrop/Amp High
350 kcmil177.3 mm²310 A6.99 V (58.25%)5.0 V11.53 V (96.08%)3320.2 WDrop/Amp High
400 kcmil202.7 mm²335 A6.11 V (50.95%)5.9 V10.09 V (84.04%)2904.2 WDrop/Amp High
500 kcmil253.4 mm²380 A4.89 V (40.76%)7.1 V8.07 V (67.23%)2323.1 WDrop/Amp High
600 kcmil304.0 mm²420 A4.08 V (33.97%)7.9 V6.72 V (56.04%)1936.4 WDrop/Amp High
750 kcmil380.0 mm²475 A3.26 V (27.18%)8.7 V5.38 V (44.83%)1549.1 WDrop/Amp High
1000 kcmil506.7 mm²545 A2.45 V (20.38%)9.6 V4.03 V (33.62%)1161.8 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 475 amps at 200 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 475A load over 200 feet one-way at 12V (DC), you need 7× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 0.35V (2.91%) and delivers 11.7V at the load.

What size aluminum wire is required for 475 amps at 200 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 4.03V (33.62%).

What breaker size is needed for a 475A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (475A × 1.25 = 593.8A), which corresponds to a standard 600A circuit breaker.