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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

475 Amp Wire Size at 300 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 475 A load over a 300 ft (91.4 m) one-way run.

Copper Wire (≤3% Drop)750 kcmil380.0 mm² · Drop: 2.04%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 6.05V (2.52%)
Voltage at Load End235.1 VLoss: 4.89 V (2323.7 W)
Power & Breaker (125%)114.0 kW600A Breaker Recommended

All AWG & kcmil Wire Gauges for 475 Amps at 300 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A893.74 V (372.39%)0.0 V1474.25 V (614.27%)424525.6 WDrop/Amp High
12 AWG3.31 mm²20 A561.62 V (234.01%)0.0 V926.42 V (386.01%)266771.4 WDrop/Amp High
10 AWG5.26 mm²30 A353.42 V (147.26%)0.0 V582.97 V (242.91%)167873.2 WDrop/Amp High
8 AWG8.37 mm²50 A222.1 V (92.54%)17.9 V366.36 V (152.65%)105497.4 WDrop/Amp High
6 AWG13.3 mm²65 A139.77 V (58.24%)100.2 V230.56 V (96.07%)66392.0 WDrop/Amp High
4 AWG21.15 mm²85 A87.89 V (36.62%)152.1 V144.99 V (60.41%)41750.0 WDrop/Amp High
3 AWG26.67 mm²100 A69.7 V (29.04%)170.3 V114.98 V (47.91%)33108.9 WDrop/Amp High
2 AWG33.62 mm²115 A55.29 V (23.04%)184.7 V91.21 V (38.0%)26264.5 WDrop/Amp High
1 AWG42.41 mm²130 A43.83 V (18.26%)196.2 V72.3 V (30.13%)20820.9 WDrop/Amp High
1/0 AWG53.49 mm²150 A34.75 V (14.48%)205.2 V57.33 V (23.89%)16508.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A27.57 V (11.49%)212.4 V45.48 V (18.95%)13095.3 WDrop/Amp High
3/0 AWG85.01 mm²200 A21.87 V (9.11%)218.1 V36.07 V (15.03%)10387.2 WDrop/Amp High
4/0 AWG107.2 mm²230 A17.34 V (7.23%)222.7 V28.6 V (11.92%)8237.1 WDrop/Amp High
250 kcmil126.7 mm²255 A14.67 V (6.11%)225.3 V24.2 V (10.08%)6969.3 WDrop/Amp High
300 kcmil152.0 mm²285 A12.23 V (5.1%)227.8 V20.17 V (8.41%)5809.3 WDrop/Amp High
350 kcmil177.3 mm²310 A10.48 V (4.37%)229.5 V17.3 V (7.21%)4980.3 WDrop/Amp High
400 kcmil202.7 mm²335 A9.17 V (3.82%)230.8 V15.13 V (6.3%)4356.3 WDrop/Amp High
500 kcmil253.4 mm²380 A7.34 V (3.06%)232.7 V12.1 V (5.04%)3484.7 WDrop/Amp High
600 kcmil304.0 mm²420 A6.12 V (2.55%)233.9 V10.09 V (4.2%)2904.6 WDrop/Amp High
750 kcmil380.0 mm²475 A4.89 V (2.04%)235.1 V8.07 V (3.36%)2323.7 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A3.67 V (1.53%)236.3 V6.05 V (2.52%)1742.7 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 475 amps at 300 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 475A load over 300 feet one-way at 240V (1-Phase), you need 750 kcmil copper wire. This produces a voltage drop of 4.89V (2.04%) and delivers 235.1V at the load.

What size aluminum wire is required for 475 amps at 300 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 6.05V (2.52%).

What breaker size is needed for a 475A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (475A × 1.25 = 593.8A), which corresponds to a standard 600A circuit breaker.