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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

475 Amp Wire Size at 50 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 475 A load over a 50 ft (15.2 m) one-way run.

Copper Wire (≤3% Drop)750 kcmil380.0 mm² · Drop: 0.34%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 1.01V (0.42%)
Voltage at Load End239.2 VLoss: 0.82 V (387.3 W)
Power & Breaker (125%)114.0 kW600A Breaker Recommended

All AWG & kcmil Wire Gauges for 475 Amps at 50 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A148.96 V (62.07%)91.0 V245.71 V (102.38%)70754.3 WDrop/Amp High
12 AWG3.31 mm²20 A93.6 V (39.0%)146.4 V154.4 V (64.33%)44461.9 WDrop/Amp High
10 AWG5.26 mm²30 A58.9 V (24.54%)181.1 V97.16 V (40.48%)27978.9 WDrop/Amp High
8 AWG8.37 mm²50 A37.02 V (15.42%)203.0 V61.06 V (25.44%)17582.9 WDrop/Amp High
6 AWG13.3 mm²65 A23.3 V (9.71%)216.7 V38.43 V (16.01%)11065.3 WDrop/Amp High
4 AWG21.15 mm²85 A14.65 V (6.1%)225.4 V24.16 V (10.07%)6958.3 WDrop/Amp High
3 AWG26.67 mm²100 A11.62 V (4.84%)228.4 V19.16 V (7.98%)5518.1 WDrop/Amp High
2 AWG33.62 mm²115 A9.22 V (3.84%)230.8 V15.2 V (6.33%)4377.4 WDrop/Amp High
1 AWG42.41 mm²130 A7.31 V (3.04%)232.7 V12.05 V (5.02%)3470.1 WDrop/Amp High
1/0 AWG53.49 mm²150 A5.79 V (2.41%)234.2 V9.55 V (3.98%)2751.3 WDrop/Amp High
2/0 AWG67.43 mm²175 A4.59 V (1.91%)235.4 V7.58 V (3.16%)2182.5 WDrop/Amp High
3/0 AWG85.01 mm²200 A3.64 V (1.52%)236.4 V6.01 V (2.5%)1731.2 WDrop/Amp High
4/0 AWG107.2 mm²230 A2.89 V (1.2%)237.1 V4.77 V (1.99%)1372.8 WDrop/Amp High
250 kcmil126.7 mm²255 A2.45 V (1.02%)237.6 V4.03 V (1.68%)1161.6 WDrop/Amp High
300 kcmil152.0 mm²285 A2.04 V (0.85%)238.0 V3.36 V (1.4%)968.2 WDrop/Amp High
350 kcmil177.3 mm²310 A1.75 V (0.73%)238.3 V2.88 V (1.2%)830.1 WDrop/Amp High
400 kcmil202.7 mm²335 A1.53 V (0.64%)238.5 V2.52 V (1.05%)726.0 WDrop/Amp High
500 kcmil253.4 mm²380 A1.22 V (0.51%)238.8 V2.02 V (0.84%)580.8 WDrop/Amp High
600 kcmil304.0 mm²420 A1.02 V (0.42%)239.0 V1.68 V (0.7%)484.1 WDrop/Amp High
750 kcmil380.0 mm²475 A0.82 V (0.34%)239.2 V1.34 V (0.56%)387.3 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.61 V (0.25%)239.4 V1.01 V (0.42%)290.4 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 475 amps at 50 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 475A load over 50 feet one-way at 240V (1-Phase), you need 750 kcmil copper wire. This produces a voltage drop of 0.82V (0.34%) and delivers 239.2V at the load.

What size aluminum wire is required for 475 amps at 50 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 1.01V (0.42%).

What breaker size is needed for a 475A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (475A × 1.25 = 593.8A), which corresponds to a standard 600A circuit breaker.