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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

475 Amp Wire Size at 600 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 475 A load over a 600 ft (182.9 m) one-way run.

Copper Wire (≤3% Drop)750 kcmil380.0 mm² · Drop: 1.77%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 10.48V (2.18%)
Voltage at Load End471.5 VLoss: 8.47 V (6971.2 W)
Power & Breaker (125%)394.91 kW600A Breaker Recommended

All AWG & kcmil Wire Gauges for 475 Amps at 600 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A1548.0 V (322.5%)0.0 V2553.48 V (531.97%)1273576.8 WDrop/Amp High
12 AWG3.31 mm²20 A972.76 V (202.66%)0.0 V1604.6 V (334.29%)800314.1 WDrop/Amp High
10 AWG5.26 mm²30 A612.14 V (127.53%)0.0 V1009.74 V (210.36%)503619.7 WDrop/Amp High
8 AWG8.37 mm²50 A384.69 V (80.14%)95.3 V634.56 V (132.2%)316492.2 WDrop/Amp High
6 AWG13.3 mm²65 A242.09 V (50.44%)237.9 V399.34 V (83.2%)199175.9 WDrop/Amp High
4 AWG21.15 mm²85 A152.24 V (31.72%)327.8 V251.12 V (52.32%)125250.1 WDrop/Amp High
3 AWG26.67 mm²100 A120.73 V (25.15%)359.3 V199.15 V (41.49%)99326.6 WDrop/Amp High
2 AWG33.62 mm²115 A95.77 V (19.95%)384.2 V157.98 V (32.91%)78793.6 WDrop/Amp High
1 AWG42.41 mm²130 A75.92 V (15.82%)404.1 V125.24 V (26.09%)62462.6 WDrop/Amp High
1/0 AWG53.49 mm²150 A60.2 V (12.54%)419.8 V99.29 V (20.69%)49524.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A47.75 V (9.95%)432.2 V78.77 V (16.41%)39285.8 WDrop/Amp High
3/0 AWG85.01 mm²200 A37.88 V (7.89%)442.1 V62.48 V (13.02%)31161.5 WDrop/Amp High
4/0 AWG107.2 mm²230 A30.04 V (6.26%)450.0 V49.55 V (10.32%)24711.2 WDrop/Amp High
250 kcmil126.7 mm²255 A25.41 V (5.29%)454.6 V41.92 V (8.73%)20908.0 WDrop/Amp High
300 kcmil152.0 mm²285 A21.18 V (4.41%)458.8 V34.94 V (7.28%)17427.9 WDrop/Amp High
350 kcmil177.3 mm²310 A18.16 V (3.78%)461.8 V29.96 V (6.24%)14941.0 WDrop/Amp High
400 kcmil202.7 mm²335 A15.88 V (3.31%)464.1 V26.2 V (5.46%)13068.8 WDrop/Amp High
500 kcmil253.4 mm²380 A12.71 V (2.65%)467.3 V20.96 V (4.37%)10454.0 WDrop/Amp High
600 kcmil304.0 mm²420 A10.59 V (2.21%)469.4 V17.47 V (3.64%)8713.9 WDrop/Amp High
750 kcmil380.0 mm²475 A8.47 V (1.77%)471.5 V13.98 V (2.91%)6971.2 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A6.35 V (1.32%)473.6 V10.48 V (2.18%)5228.0 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 475 amps at 600 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 475A load over 600 feet one-way at 480V (3-Phase), you need 750 kcmil copper wire. This produces a voltage drop of 8.47V (1.77%) and delivers 471.5V at the load.

What size aluminum wire is required for 475 amps at 600 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 10.48V (2.18%).

What breaker size is needed for a 475A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (475A × 1.25 = 593.8A), which corresponds to a standard 600A circuit breaker.