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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

50 Amp Wire Size at 1000 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 50 A load over a 1000 ft (304.8 m) one-way run.

Copper Wire (≤3% Drop)1 AWG42.41 mm² · Drop: 2.77%
Aluminum Wire (≤3% Drop)2/0 AWGDrop: 13.82V (2.88%)
Voltage at Load End466.7 VLoss: 13.32 V (1153.5 W)
Power & Breaker (125%)41.57 kW63A Breaker Recommended

All AWG & kcmil Wire Gauges for 50 Amps at 1000 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A271.58 V (56.58%)208.4 V447.98 V (93.33%)23519.4 WDrop/Amp High
12 AWG3.31 mm²20 A170.66 V (35.55%)309.3 V281.51 V (58.65%)14779.6 WDrop/Amp High
10 AWG5.26 mm²30 A107.39 V (22.37%)372.6 V177.15 V (36.91%)9300.5 WDrop/Amp High
8 AWG8.37 mm²50 A67.49 V (14.06%)412.5 V111.33 V (23.19%)5844.7 WDrop/Amp High
6 AWG13.3 mm²65 A42.47 V (8.85%)437.5 V70.06 V (14.6%)3678.2 WDrop/Amp High
4 AWG21.15 mm²85 A26.71 V (5.56%)453.3 V44.06 V (9.18%)2313.0 WDrop/Amp High
3 AWG26.67 mm²100 A21.18 V (4.41%)458.8 V34.94 V (7.28%)1834.3 W~ ≤5%
2 AWG33.62 mm²115 A16.8 V (3.5%)463.2 V27.72 V (5.77%)1455.1 W~ ≤5%
1 AWG42.41 mm²130 A13.32 V (2.77%)466.7 V21.97 V (4.58%)1153.5 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A10.56 V (2.2%)469.4 V17.42 V (3.63%)914.6 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A8.38 V (1.75%)471.6 V13.82 V (2.88%)725.5 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A6.64 V (1.38%)473.4 V10.96 V (2.28%)575.5 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A5.27 V (1.1%)474.7 V8.69 V (1.81%)456.3 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A4.46 V (0.93%)475.5 V7.35 V (1.53%)386.1 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A3.72 V (0.77%)476.3 V6.13 V (1.28%)321.8 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A3.19 V (0.66%)476.8 V5.26 V (1.09%)275.9 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A2.79 V (0.58%)477.2 V4.6 V (0.96%)241.3 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A2.23 V (0.46%)477.8 V3.68 V (0.77%)193.1 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A1.86 V (0.39%)478.1 V3.07 V (0.64%)160.9 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A1.49 V (0.31%)478.5 V2.45 V (0.51%)128.7 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A1.11 V (0.23%)478.9 V1.84 V (0.38%)96.5 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 50 amps at 1000 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 50A load over 1000 feet one-way at 480V (3-Phase), you need 1 AWG copper wire. This produces a voltage drop of 13.32V (2.77%) and delivers 466.7V at the load.

What size aluminum wire is required for 50 amps at 1000 feet?

Using aluminum conductors (75°C rating), you should use 2/0 AWG to maintain voltage drop at 13.82V (2.88%).

What breaker size is needed for a 50A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (50A × 1.25 = 62.5A), which corresponds to a standard 63A circuit breaker.