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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

125 Amp Wire Size at 1000 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 125 A load over a 1000 ft (304.8 m) one-way run.

Copper Wire (≤3% Drop)4/0 AWG107.2 mm² · Drop: 2.74%
Aluminum Wire (≤3% Drop)350 kcmilDrop: 13.14V (2.74%)
Voltage at Load End466.8 VLoss: 13.17 V (2852.2 W)
Power & Breaker (125%)103.92 kW160A Breaker Recommended

All AWG & kcmil Wire Gauges for 125 Amps at 1000 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A678.95 V (141.45%)0.0 V1119.95 V (233.32%)146996.4 WDrop/Amp High
12 AWG3.31 mm²20 A426.65 V (88.89%)53.4 V703.77 V (146.62%)92372.4 WDrop/Amp High
10 AWG5.26 mm²30 A268.48 V (55.93%)211.5 V442.87 V (92.26%)58127.9 WDrop/Amp High
8 AWG8.37 mm²50 A168.72 V (35.15%)311.3 V278.31 V (57.98%)36529.6 WDrop/Amp High
6 AWG13.3 mm²65 A106.18 V (22.12%)373.8 V175.15 V (36.49%)22988.9 WDrop/Amp High
4 AWG21.15 mm²85 A66.77 V (13.91%)413.2 V110.14 V (22.95%)14456.4 WDrop/Amp High
3 AWG26.67 mm²100 A52.95 V (11.03%)427.0 V87.34 V (18.2%)11464.3 WDrop/Amp High
2 AWG33.62 mm²115 A42.01 V (8.75%)438.0 V69.29 V (14.44%)9094.4 WDrop/Amp High
1 AWG42.41 mm²130 A33.3 V (6.94%)446.7 V54.93 V (11.44%)7209.4 WDrop/Amp High
1/0 AWG53.49 mm²150 A26.4 V (5.5%)453.6 V43.55 V (9.07%)5716.1 WDrop/Amp High
2/0 AWG67.43 mm²175 A20.94 V (4.36%)459.1 V34.55 V (7.2%)4534.4 W~ ≤5%
3/0 AWG85.01 mm²200 A16.61 V (3.46%)463.4 V27.4 V (5.71%)3596.7 W~ ≤5%
4/0 AWG107.2 mm²230 A13.17 V (2.74%)466.8 V21.73 V (4.53%)2852.2 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A11.15 V (2.32%)468.9 V18.39 V (3.83%)2413.2 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A9.29 V (1.94%)470.7 V15.33 V (3.19%)2011.5 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A7.97 V (1.66%)472.0 V13.14 V (2.74%)1724.5 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A6.97 V (1.45%)473.0 V11.49 V (2.39%)1508.4 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A5.57 V (1.16%)474.4 V9.19 V (1.92%)1206.6 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A4.65 V (0.97%)475.4 V7.66 V (1.6%)1005.8 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A3.72 V (0.77%)476.3 V6.13 V (1.28%)804.6 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A2.79 V (0.58%)477.2 V4.6 V (0.96%)603.4 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 125 amps at 1000 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 125A load over 1000 feet one-way at 480V (3-Phase), you need 4/0 AWG copper wire. This produces a voltage drop of 13.17V (2.74%) and delivers 466.8V at the load.

What size aluminum wire is required for 125 amps at 1000 feet?

Using aluminum conductors (75°C rating), you should use 350 kcmil to maintain voltage drop at 13.14V (2.74%).

What breaker size is needed for a 125A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (125A × 1.25 = 156.2A), which corresponds to a standard 160A circuit breaker.