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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

650 Amp Wire Size at 175 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 650 A load over a 175 ft (53.3 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 0.27%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 4.18V (0.87%)
Voltage at Load End478.7 VLoss: 1.27 V (1427.7 W)
Power & Breaker (125%)540.4 kW1000A Breaker Recommended

All AWG & kcmil Wire Gauges for 650 Amps at 175 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A617.84 V (128.72%)0.0 V1019.15 V (212.32%)695586.9 WDrop/Amp High
12 AWG3.31 mm²20 A388.25 V (80.89%)91.7 V640.43 V (133.42%)437106.0 WDrop/Amp High
10 AWG5.26 mm²30 A244.32 V (50.9%)235.7 V403.01 V (83.96%)275061.0 WDrop/Amp High
8 AWG8.37 mm²50 A153.54 V (31.99%)326.5 V253.27 V (52.76%)172857.9 WDrop/Amp High
6 AWG13.3 mm²65 A96.62 V (20.13%)383.4 V159.39 V (33.21%)108783.5 WDrop/Amp High
4 AWG21.15 mm²85 A60.76 V (12.66%)419.2 V100.23 V (20.88%)68407.6 WDrop/Amp High
3 AWG26.67 mm²100 A48.19 V (10.04%)431.8 V79.48 V (16.56%)54249.0 WDrop/Amp High
2 AWG33.62 mm²115 A38.22 V (7.96%)441.8 V63.05 V (13.14%)43034.5 WDrop/Amp High
1 AWG42.41 mm²130 A30.3 V (6.31%)449.7 V49.98 V (10.41%)34115.1 WDrop/Amp High
1/0 AWG53.49 mm²150 A24.03 V (5.01%)456.0 V39.63 V (8.26%)27048.4 WDrop/Amp High
2/0 AWG67.43 mm²175 A19.06 V (3.97%)460.9 V31.44 V (6.55%)21456.6 WDrop/Amp High
3/0 AWG85.01 mm²200 A15.12 V (3.15%)464.9 V24.94 V (5.2%)17019.4 WDrop/Amp High
4/0 AWG107.2 mm²230 A11.99 V (2.5%)468.0 V19.77 V (4.12%)13496.5 WDrop/Amp High
250 kcmil126.7 mm²255 A10.14 V (2.11%)469.9 V16.73 V (3.49%)11419.3 WDrop/Amp High
300 kcmil152.0 mm²285 A8.45 V (1.76%)471.5 V13.95 V (2.91%)9518.6 WDrop/Amp High
350 kcmil177.3 mm²310 A7.25 V (1.51%)472.8 V11.96 V (2.49%)8160.3 WDrop/Amp High
400 kcmil202.7 mm²335 A6.34 V (1.32%)473.7 V10.46 V (2.18%)7137.7 WDrop/Amp High
500 kcmil253.4 mm²380 A5.07 V (1.06%)474.9 V8.37 V (1.74%)5709.6 WDrop/Amp High
600 kcmil304.0 mm²420 A4.23 V (0.88%)475.8 V6.97 V (1.45%)4759.3 WDrop/Amp High
750 kcmil380.0 mm²475 A3.38 V (0.7%)476.6 V5.58 V (1.16%)3807.4 WDrop/Amp High
1000 kcmil506.7 mm²545 A2.54 V (0.53%)477.5 V4.18 V (0.87%)2855.4 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 650 amps at 175 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 650A load over 175 feet one-way at 480V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 1.27V (0.27%) and delivers 478.7V at the load.

What size aluminum wire is required for 650 amps at 175 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 4.18V (0.87%).

What breaker size is needed for a 650A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (650A × 1.25 = 812.5A), which corresponds to a standard 1000A circuit breaker.