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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

650 Amp Wire Size at 50 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 650 A load over a 50 ft (15.2 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 0.07%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 1.2V (0.25%)
Voltage at Load End479.6 VLoss: 0.36 V (407.9 W)
Power & Breaker (125%)540.4 kW1000A Breaker Recommended

All AWG & kcmil Wire Gauges for 650 Amps at 50 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A176.53 V (36.78%)303.5 V291.19 V (60.66%)198739.1 WDrop/Amp High
12 AWG3.31 mm²20 A110.93 V (23.11%)369.1 V182.98 V (38.12%)124887.4 WDrop/Amp High
10 AWG5.26 mm²30 A69.81 V (14.54%)410.2 V115.15 V (23.99%)78588.9 WDrop/Amp High
8 AWG8.37 mm²50 A43.87 V (9.14%)436.1 V72.36 V (15.08%)49388.0 WDrop/Amp High
6 AWG13.3 mm²65 A27.61 V (5.75%)452.4 V45.54 V (9.49%)31081.0 WDrop/Amp High
4 AWG21.15 mm²85 A17.36 V (3.62%)462.6 V28.64 V (5.97%)19545.0 WDrop/Amp High
3 AWG26.67 mm²100 A13.77 V (2.87%)466.2 V22.71 V (4.73%)15499.7 WDrop/Amp High
2 AWG33.62 mm²115 A10.92 V (2.28%)469.1 V18.02 V (3.75%)12295.6 WDrop/Amp High
1 AWG42.41 mm²130 A8.66 V (1.8%)471.3 V14.28 V (2.98%)9747.2 WDrop/Amp High
1/0 AWG53.49 mm²150 A6.86 V (1.43%)473.1 V11.32 V (2.36%)7728.1 WDrop/Amp High
2/0 AWG67.43 mm²175 A5.45 V (1.13%)474.6 V8.98 V (1.87%)6130.5 WDrop/Amp High
3/0 AWG85.01 mm²200 A4.32 V (0.9%)475.7 V7.12 V (1.48%)4862.7 WDrop/Amp High
4/0 AWG107.2 mm²230 A3.43 V (0.71%)476.6 V5.65 V (1.18%)3856.1 WDrop/Amp High
250 kcmil126.7 mm²255 A2.9 V (0.6%)477.1 V4.78 V (1.0%)3262.6 WDrop/Amp High
300 kcmil152.0 mm²285 A2.42 V (0.5%)477.6 V3.98 V (0.83%)2719.6 WDrop/Amp High
350 kcmil177.3 mm²310 A2.07 V (0.43%)477.9 V3.42 V (0.71%)2331.5 WDrop/Amp High
400 kcmil202.7 mm²335 A1.81 V (0.38%)478.2 V2.99 V (0.62%)2039.4 WDrop/Amp High
500 kcmil253.4 mm²380 A1.45 V (0.3%)478.6 V2.39 V (0.5%)1631.3 WDrop/Amp High
600 kcmil304.0 mm²420 A1.21 V (0.25%)478.8 V1.99 V (0.42%)1359.8 WDrop/Amp High
750 kcmil380.0 mm²475 A0.97 V (0.2%)479.0 V1.59 V (0.33%)1087.8 WDrop/Amp High
1000 kcmil506.7 mm²545 A0.72 V (0.15%)479.3 V1.2 V (0.25%)815.8 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 650 amps at 50 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 650A load over 50 feet one-way at 480V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 0.36V (0.07%) and delivers 479.6V at the load.

What size aluminum wire is required for 650 amps at 50 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 1.2V (0.25%).

What breaker size is needed for a 650A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (650A × 1.25 = 812.5A), which corresponds to a standard 1000A circuit breaker.