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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

650 Amp Wire Size at 800 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 650 A load over a 800 ft (243.8 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.79%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 19.13V (9.19%)
Voltage at Load End202.2 VLoss: 5.79 V (6526.6 W)
Power & Breaker (125%)234.17 kW1000A Breaker Recommended

All AWG & kcmil Wire Gauges for 650 Amps at 800 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A2824.42 V (1357.89%)0.0 V4658.97 V (2239.89%)3179826.0 WDrop/Amp High
12 AWG3.31 mm²20 A1774.86 V (853.3%)0.0 V2927.69 V (1407.55%)1998198.8 WDrop/Amp High
10 AWG5.26 mm²30 A1116.88 V (536.96%)0.0 V1842.33 V (885.74%)1257421.7 WDrop/Amp High
8 AWG8.37 mm²50 A701.89 V (337.45%)0.0 V1157.79 V (556.63%)790207.7 WDrop/Amp High
6 AWG13.3 mm²65 A441.71 V (212.36%)0.0 V728.62 V (350.3%)497296.1 WDrop/Amp High
4 AWG21.15 mm²85 A277.77 V (133.54%)0.0 V458.19 V (220.28%)312720.5 WDrop/Amp High
3 AWG26.67 mm²100 A220.28 V (105.9%)0.0 V363.35 V (174.69%)247995.4 WDrop/Amp High
2 AWG33.62 mm²115 A174.74 V (84.01%)33.3 V288.24 V (138.58%)196729.3 WDrop/Amp High
1 AWG42.41 mm²130 A138.52 V (66.6%)69.5 V228.5 V (109.86%)155954.7 WDrop/Amp High
1/0 AWG53.49 mm²150 A109.83 V (52.8%)98.2 V181.17 V (87.1%)123650.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A87.12 V (41.89%)120.9 V143.71 V (69.09%)98087.5 WDrop/Amp High
3/0 AWG85.01 mm²200 A69.11 V (33.22%)138.9 V113.99 V (54.81%)77803.1 WDrop/Amp High
4/0 AWG107.2 mm²230 A54.8 V (26.35%)153.2 V90.4 V (43.46%)61698.1 WDrop/Amp High
250 kcmil126.7 mm²255 A46.37 V (22.29%)161.6 V76.49 V (36.77%)52202.4 WDrop/Amp High
300 kcmil152.0 mm²285 A38.65 V (18.58%)169.4 V63.75 V (30.65%)43513.4 WDrop/Amp High
350 kcmil177.3 mm²310 A33.13 V (15.93%)174.9 V54.66 V (26.28%)37304.2 WDrop/Amp High
400 kcmil202.7 mm²335 A28.98 V (13.93%)179.0 V47.81 V (22.98%)32629.7 WDrop/Amp High
500 kcmil253.4 mm²380 A23.18 V (11.15%)184.8 V38.24 V (18.39%)26101.2 WDrop/Amp High
600 kcmil304.0 mm²420 A19.32 V (9.29%)188.7 V31.88 V (15.33%)21756.7 WDrop/Amp High
750 kcmil380.0 mm²475 A15.46 V (7.43%)192.5 V25.5 V (12.26%)17405.4 WDrop/Amp High
1000 kcmil506.7 mm²545 A11.59 V (5.57%)196.4 V19.13 V (9.19%)13053.2 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 650 amps at 800 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 650A load over 800 feet one-way at 208V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 5.79V (2.79%) and delivers 202.2V at the load.

What size aluminum wire is required for 650 amps at 800 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 19.13V (9.19%).

What breaker size is needed for a 650A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (650A × 1.25 = 812.5A), which corresponds to a standard 1000A circuit breaker.