325 Amp Cable Size at 500 Meters (24V DC (Off-Grid Solar / Industrial Control))
IEC 60364-5-52 metric conductor sizing (mm²), voltage drop, and power loss calculation for 325 A over 500 m (1640.4 ft).
Copper Cable (≤3% Drop)25× 400 mm²Drop: 0.7V (2.9%)
Aluminum Cable (≤3% Drop)400 mm²Drop: 28.68V (119.51%)
Voltage at Load23.3 VLine Loss: 226.0 W
Max Power & Breaker7.8 kW350A MCB/MCCB
IEC 60364 Cable Cross-Section Table (1.5 mm² – 400 mm²) for 325A at 500m
| Cross-Section (mm²) | Cu Ampacity | Al Ampacity | Cu Voltage Drop | Load Voltage | Al Voltage Drop | Power Loss | Status |
|---|---|---|---|---|---|---|---|
| 1.5 mm² | 16 A | 12 A | 4636.67 V (19319.44%) | 0.0 V | 7648.33 V (31868.06%) | 1506916.7 W | Drop High |
| 2.5 mm² | 24 A | 18 A | 2782.0 V (11591.67%) | 0.0 V | 4589.0 V (19120.83%) | 904150.0 W | Drop High |
| 4 mm² | 32 A | 25 A | 1738.75 V (7244.79%) | 0.0 V | 2868.12 V (11950.52%) | 565093.8 W | Drop High |
| 6 mm² | 41 A | 32 A | 1159.17 V (4829.86%) | 0.0 V | 1912.08 V (7967.01%) | 376729.2 W | Drop High |
| 10 mm² | 57 A | 44 A | 695.5 V (2897.92%) | 0.0 V | 1147.25 V (4780.21%) | 226037.5 W | Drop High |
| 16 mm² | 76 A | 59 A | 434.69 V (1811.2%) | 0.0 V | 717.03 V (2987.63%) | 141273.4 W | Drop High |
| 25 mm² | 101 A | 78 A | 278.2 V (1159.17%) | 0.0 V | 458.9 V (1912.08%) | 90415.0 W | Drop High |
| 35 mm² | 125 A | 97 A | 198.71 V (827.98%) | 0.0 V | 327.79 V (1365.77%) | 64582.1 W | Drop High |
| 50 mm² | 151 A | 118 A | 139.1 V (579.58%) | 0.0 V | 229.45 V (956.04%) | 45207.5 W | Drop High |
| 70 mm² | 192 A | 150 A | 99.36 V (413.99%) | 0.0 V | 163.89 V (682.89%) | 32291.1 W | Drop High |
| 95 mm² | 232 A | 181 A | 73.21 V (305.04%) | 0.0 V | 120.76 V (503.18%) | 23793.4 W | Drop High |
| 120 mm² | 269 A | 210 A | 57.96 V (241.49%) | 0.0 V | 95.6 V (398.35%) | 18836.5 W | Drop High |
| 150 mm² | 309 A | 241 A | 46.37 V (193.19%) | 0.0 V | 76.48 V (318.68%) | 15069.2 W | Drop High |
| 185 mm² | 353 A | 275 A | 37.59 V (156.64%) | 0.0 V | 62.01 V (258.39%) | 12218.2 W | Drop High |
| 240 mm² | 415 A | 324 A | 28.98 V (120.75%) | 0.0 V | 47.8 V (199.18%) | 9418.2 W | Drop High |
| 300 mm² | 477 A | 372 A | 23.18 V (96.6%) | 0.8 V | 38.24 V (159.34%) | 7534.6 W | Drop High |
| 400 mm² | 570 A | 445 A | 17.39 V (72.45%) | 6.6 V | 28.68 V (119.51%) | 5650.9 W | Drop High |
FAQ — 325 Amp Cable Size at 500 Meters (24V DC (Off-Grid Solar / Industrial Control))
What mm² cable size is required for 325A at 500 meters (24V)?
According to IEC 60364-5-52 ampacity and the 3% maximum voltage drop standard, you need 25× 400 mm² copper cable for 325A over 500m at 24V (voltage drop: 0.7V or 2.9%).
What is the power capacity of 325A at 24V?
At unity power factor, 325A at 24V supports 7.8 kW with a standard 350A circuit breaker.
Related Lengths & Currents (24V)
325A · 5m (24V)325A · 10m (24V)325A · 15m (24V)325A · 20m (24V)325A · 25m (24V)325A · 30m (24V)325A · 35m (24V)325A · 40m (24V)325A · 45m (24V)325A · 50m (24V)325A · 60m (24V)325A · 70m (24V)10A · 500m (24V)16A · 500m (24V)20A · 500m (24V)25A · 500m (24V)32A · 500m (24V)40A · 500m (24V)50A · 500m (24V)63A · 500m (24V)80A · 500m (24V)100A · 500m (24V)125A · 500m (24V)160A · 500m (24V)200A · 500m (24V)