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⚡ IEC 60364-5-52 · DIN VDE · NEK 400 · SS 436 40 00

425 Amp Cable Size at 250 Meters (48V DC (LiFePO4 Battery Bank / Telecom))

IEC 60364-5-52 metric conductor sizing (mm²), voltage drop, and power loss calculation for 425 A over 250 m (820.2 ft).

Copper Cable (≤3% Drop)8× 400 mm²Drop: 1.42V (2.96%)
Aluminum Cable (≤3% Drop)400 mm²Drop: 18.75V (39.07%)
Voltage at Load46.6 VLine Loss: 604.0 W
Max Power & Breaker20.4 kW450A MCB/MCCB

IEC 60364 Cable Cross-Section Table (1.5 mm² – 400 mm²) for 425A at 250m

Cross-Section (mm²)Cu AmpacityAl Ampacity Cu Voltage DropLoad VoltageAl Voltage DropPower LossStatus
1.5 mm²16 A12 A3031.67 V (6315.97%)0.0 V5000.83 V (10418.4%)1288458.3 WDrop High
2.5 mm²24 A18 A1819.0 V (3789.58%)0.0 V3000.5 V (6251.04%)773075.0 WDrop High
4 mm²32 A25 A1136.88 V (2368.49%)0.0 V1875.31 V (3906.9%)483171.9 WDrop High
6 mm²41 A32 A757.92 V (1578.99%)0.0 V1250.21 V (2604.6%)322114.6 WDrop High
10 mm²57 A44 A454.75 V (947.4%)0.0 V750.12 V (1562.76%)193268.7 WDrop High
16 mm²76 A59 A284.22 V (592.12%)0.0 V468.83 V (976.73%)120793.0 WDrop High
25 mm²101 A78 A181.9 V (378.96%)0.0 V300.05 V (625.1%)77307.5 WDrop High
35 mm²125 A97 A129.93 V (270.68%)0.0 V214.32 V (446.5%)55219.6 WDrop High
50 mm²151 A118 A90.95 V (189.48%)0.0 V150.03 V (312.55%)38653.8 WDrop High
70 mm²192 A150 A64.96 V (135.34%)0.0 V107.16 V (223.25%)27609.8 WDrop High
95 mm²232 A181 A47.87 V (99.73%)0.1 V78.96 V (164.5%)20344.1 WDrop High
120 mm²269 A210 A37.9 V (78.95%)10.1 V62.51 V (130.23%)16105.7 WDrop High
150 mm²309 A241 A30.32 V (63.16%)17.7 V50.01 V (104.18%)12884.6 WDrop High
185 mm²353 A275 A24.58 V (51.21%)23.4 V40.55 V (84.47%)10447.0 WDrop High
240 mm²415 A324 A18.95 V (39.47%)29.1 V31.26 V (65.12%)8052.9 WDrop High
300 mm²477 A372 A15.16 V (31.58%)32.8 V25.0 V (52.09%)6442.3 WDrop High
400 mm²570 A445 A11.37 V (23.68%)36.6 V18.75 V (39.07%)4831.7 WDrop High

FAQ — 425 Amp Cable Size at 250 Meters (48V DC (LiFePO4 Battery Bank / Telecom))

What mm² cable size is required for 425A at 250 meters (48V)?

According to IEC 60364-5-52 ampacity and the 3% maximum voltage drop standard, you need 8× 400 mm² copper cable for 425A over 250m at 48V (voltage drop: 1.42V or 2.96%).

What is the power capacity of 425A at 48V?

At unity power factor, 425A at 48V supports 20.4 kW with a standard 450A circuit breaker.