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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

110 Amp Wire Size at 1000 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 110 A load over a 1000 ft (304.8 m) one-way run.

Copper Wire (≤3% Drop)4/0 AWG107.2 mm² · Drop: 2.42%
Aluminum Wire (≤3% Drop)300 kcmilDrop: 13.49V (2.81%)
Voltage at Load End468.4 VLoss: 11.59 V (2208.7 W)
Power & Breaker (125%)91.45 kW150A Breaker Recommended

All AWG & kcmil Wire Gauges for 110 Amps at 1000 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A597.47 V (124.47%)0.0 V985.55 V (205.32%)113834.0 WDrop/Amp High
12 AWG3.31 mm²20 A375.45 V (78.22%)104.5 V619.32 V (129.02%)71533.2 WDrop/Amp High
10 AWG5.26 mm²30 A236.26 V (49.22%)243.7 V389.72 V (81.19%)45014.2 WDrop/Amp High
8 AWG8.37 mm²50 A148.48 V (30.93%)331.5 V244.92 V (51.02%)28288.5 WDrop/Amp High
6 AWG13.3 mm²65 A93.44 V (19.47%)386.6 V154.13 V (32.11%)17802.6 WDrop/Amp High
4 AWG21.15 mm²85 A58.76 V (12.24%)421.2 V96.92 V (20.19%)11195.0 WDrop/Amp High
3 AWG26.67 mm²100 A46.6 V (9.71%)433.4 V76.86 V (16.01%)8877.9 WDrop/Amp High
2 AWG33.62 mm²115 A36.96 V (7.7%)443.0 V60.97 V (12.7%)7042.7 WDrop/Amp High
1 AWG42.41 mm²130 A29.3 V (6.1%)450.7 V48.34 V (10.07%)5583.0 WDrop/Amp High
1/0 AWG53.49 mm²150 A23.23 V (4.84%)456.8 V38.32 V (7.98%)4426.5 W~ ≤5%
2/0 AWG67.43 mm²175 A18.43 V (3.84%)461.6 V30.4 V (6.33%)3511.4 W~ ≤5%
3/0 AWG85.01 mm²200 A14.62 V (3.05%)465.4 V24.11 V (5.02%)2785.3 W~ ≤5%
4/0 AWG107.2 mm²230 A11.59 V (2.42%)468.4 V19.12 V (3.98%)2208.7 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A9.81 V (2.04%)470.2 V16.18 V (3.37%)1868.8 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A8.18 V (1.7%)471.8 V13.49 V (2.81%)1557.7 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A7.01 V (1.46%)473.0 V11.56 V (2.41%)1335.4 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A6.13 V (1.28%)473.9 V10.11 V (2.11%)1168.1 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A4.9 V (1.02%)475.1 V8.09 V (1.69%)934.4 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A4.09 V (0.85%)475.9 V6.74 V (1.4%)778.9 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A3.27 V (0.68%)476.7 V5.39 V (1.12%)623.1 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A2.45 V (0.51%)477.5 V4.05 V (0.84%)467.3 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 110 amps at 1000 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 110A load over 1000 feet one-way at 480V (3-Phase), you need 4/0 AWG copper wire. This produces a voltage drop of 11.59V (2.42%) and delivers 468.4V at the load.

What size aluminum wire is required for 110 amps at 1000 feet?

Using aluminum conductors (75°C rating), you should use 300 kcmil to maintain voltage drop at 13.49V (2.81%).

What breaker size is needed for a 110A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (110A × 1.25 = 137.5A), which corresponds to a standard 150A circuit breaker.