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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

110 Amp Wire Size at 60 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 110 A load over a 60 ft (18.3 m) one-way run.

Copper Wire (≤3% Drop)2 AWG33.62 mm² · Drop: 1.07%
Aluminum Wire (≤3% Drop)1/0 AWGDrop: 2.3V (1.11%)
Voltage at Load End205.8 VLoss: 2.22 V (422.6 W)
Power & Breaker (125%)39.63 kW150A Breaker Recommended

All AWG & kcmil Wire Gauges for 110 Amps at 60 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A35.85 V (17.23%)172.2 V59.13 V (28.43%)6830.0 WDrop/Amp High
12 AWG3.31 mm²20 A22.53 V (10.83%)185.5 V37.16 V (17.86%)4292.0 WDrop/Amp High
10 AWG5.26 mm²30 A14.18 V (6.82%)193.8 V23.38 V (11.24%)2700.9 WDrop/Amp High
8 AWG8.37 mm²50 A8.91 V (4.28%)199.1 V14.69 V (7.06%)1697.3 WDrop/Amp High
6 AWG13.3 mm²65 A5.61 V (2.7%)202.4 V9.25 V (4.45%)1068.2 WDrop/Amp High
4 AWG21.15 mm²85 A3.53 V (1.69%)204.5 V5.82 V (2.8%)671.7 WDrop/Amp High
3 AWG26.67 mm²100 A2.8 V (1.34%)205.2 V4.61 V (2.22%)532.7 WDrop/Amp High
2 AWG33.62 mm²115 A2.22 V (1.07%)205.8 V3.66 V (1.76%)422.6 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A1.76 V (0.85%)206.2 V2.9 V (1.39%)335.0 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A1.39 V (0.67%)206.6 V2.3 V (1.11%)265.6 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A1.11 V (0.53%)206.9 V1.82 V (0.88%)210.7 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.88 V (0.42%)207.1 V1.45 V (0.7%)167.1 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.7 V (0.33%)207.3 V1.15 V (0.55%)132.5 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.59 V (0.28%)207.4 V0.97 V (0.47%)112.1 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.49 V (0.24%)207.5 V0.81 V (0.39%)93.5 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.42 V (0.2%)207.6 V0.69 V (0.33%)80.1 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.37 V (0.18%)207.6 V0.61 V (0.29%)70.1 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.29 V (0.14%)207.7 V0.49 V (0.23%)56.1 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.25 V (0.12%)207.8 V0.4 V (0.19%)46.7 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.2 V (0.09%)207.8 V0.32 V (0.16%)37.4 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.15 V (0.07%)207.9 V0.24 V (0.12%)28.0 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 110 amps at 60 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 110A load over 60 feet one-way at 208V (3-Phase), you need 2 AWG copper wire. This produces a voltage drop of 2.22V (1.07%) and delivers 205.8V at the load.

What size aluminum wire is required for 110 amps at 60 feet?

Using aluminum conductors (75°C rating), you should use 1/0 AWG to maintain voltage drop at 2.3V (1.11%).

What breaker size is needed for a 110A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (110A × 1.25 = 137.5A), which corresponds to a standard 150A circuit breaker.