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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

110 Amp Wire Size at 80 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 110 A load over a 80 ft (24.4 m) one-way run.

Copper Wire (≤3% Drop)2 AWG33.62 mm² · Drop: 1.42%
Aluminum Wire (≤3% Drop)1/0 AWGDrop: 3.07V (1.47%)
Voltage at Load End205.0 VLoss: 2.96 V (563.4 W)
Power & Breaker (125%)39.63 kW150A Breaker Recommended

All AWG & kcmil Wire Gauges for 110 Amps at 80 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A47.8 V (22.98%)160.2 V78.84 V (37.91%)9106.7 WDrop/Amp High
12 AWG3.31 mm²20 A30.04 V (14.44%)178.0 V49.55 V (23.82%)5722.7 WDrop/Amp High
10 AWG5.26 mm²30 A18.9 V (9.09%)189.1 V31.18 V (14.99%)3601.1 WDrop/Amp High
8 AWG8.37 mm²50 A11.88 V (5.71%)196.1 V19.59 V (9.42%)2263.1 WDrop/Amp High
6 AWG13.3 mm²65 A7.48 V (3.59%)200.5 V12.33 V (5.93%)1424.2 WDrop/Amp High
4 AWG21.15 mm²85 A4.7 V (2.26%)203.3 V7.75 V (3.73%)895.6 WDrop/Amp High
3 AWG26.67 mm²100 A3.73 V (1.79%)204.3 V6.15 V (2.96%)710.2 WDrop/Amp High
2 AWG33.62 mm²115 A2.96 V (1.42%)205.0 V4.88 V (2.35%)563.4 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A2.34 V (1.13%)205.7 V3.87 V (1.86%)446.6 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A1.86 V (0.89%)206.1 V3.07 V (1.47%)354.1 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A1.47 V (0.71%)206.5 V2.43 V (1.17%)280.9 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A1.17 V (0.56%)206.8 V1.93 V (0.93%)222.8 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.93 V (0.45%)207.1 V1.53 V (0.74%)176.7 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.78 V (0.38%)207.2 V1.29 V (0.62%)149.5 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.65 V (0.31%)207.3 V1.08 V (0.52%)124.6 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.56 V (0.27%)207.4 V0.92 V (0.44%)106.8 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.49 V (0.24%)207.5 V0.81 V (0.39%)93.4 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.39 V (0.19%)207.6 V0.65 V (0.31%)74.8 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.33 V (0.16%)207.7 V0.54 V (0.26%)62.3 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.26 V (0.13%)207.7 V0.43 V (0.21%)49.8 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.2 V (0.09%)207.8 V0.32 V (0.16%)37.4 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 110 amps at 80 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 110A load over 80 feet one-way at 208V (3-Phase), you need 2 AWG copper wire. This produces a voltage drop of 2.96V (1.42%) and delivers 205.0V at the load.

What size aluminum wire is required for 110 amps at 80 feet?

Using aluminum conductors (75°C rating), you should use 1/0 AWG to maintain voltage drop at 3.07V (1.47%).

What breaker size is needed for a 110A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (110A × 1.25 = 137.5A), which corresponds to a standard 150A circuit breaker.