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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

325 Amp Wire Size at 200 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 325 A load over a 200 ft (61.0 m) one-way run.

Copper Wire (≤3% Drop)400 kcmil202.7 mm² · Drop: 1.74%
Aluminum Wire (≤3% Drop)600 kcmilDrop: 3.98V (1.92%)
Voltage at Load End204.4 VLoss: 3.62 V (2039.4 W)
Power & Breaker (125%)117.09 kW450A Breaker Recommended

All AWG & kcmil Wire Gauges for 325 Amps at 200 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A353.05 V (169.74%)0.0 V582.37 V (279.99%)198739.1 WDrop/Amp High
12 AWG3.31 mm²20 A221.86 V (106.66%)0.0 V365.96 V (175.94%)124887.4 WDrop/Amp High
10 AWG5.26 mm²30 A139.61 V (67.12%)68.4 V230.29 V (110.72%)78588.9 WDrop/Amp High
8 AWG8.37 mm²50 A87.74 V (42.18%)120.3 V144.72 V (69.58%)49388.0 WDrop/Amp High
6 AWG13.3 mm²65 A55.21 V (26.55%)152.8 V91.08 V (43.79%)31081.0 WDrop/Amp High
4 AWG21.15 mm²85 A34.72 V (16.69%)173.3 V57.27 V (27.54%)19545.0 WDrop/Amp High
3 AWG26.67 mm²100 A27.53 V (13.24%)180.5 V45.42 V (21.84%)15499.7 WDrop/Amp High
2 AWG33.62 mm²115 A21.84 V (10.5%)186.2 V36.03 V (17.32%)12295.6 WDrop/Amp High
1 AWG42.41 mm²130 A17.32 V (8.32%)190.7 V28.56 V (13.73%)9747.2 WDrop/Amp High
1/0 AWG53.49 mm²150 A13.73 V (6.6%)194.3 V22.65 V (10.89%)7728.1 WDrop/Amp High
2/0 AWG67.43 mm²175 A10.89 V (5.24%)197.1 V17.96 V (8.64%)6130.5 WDrop/Amp High
3/0 AWG85.01 mm²200 A8.64 V (4.15%)199.4 V14.25 V (6.85%)4862.7 WDrop/Amp High
4/0 AWG107.2 mm²230 A6.85 V (3.29%)201.1 V11.3 V (5.43%)3856.1 WDrop/Amp High
250 kcmil126.7 mm²255 A5.8 V (2.79%)202.2 V9.56 V (4.6%)3262.6 WDrop/Amp High
300 kcmil152.0 mm²285 A4.83 V (2.32%)203.2 V7.97 V (3.83%)2719.6 WDrop/Amp High
350 kcmil177.3 mm²310 A4.14 V (1.99%)203.9 V6.83 V (3.28%)2331.5 WDrop/Amp High
400 kcmil202.7 mm²335 A3.62 V (1.74%)204.4 V5.98 V (2.87%)2039.4 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A2.9 V (1.39%)205.1 V4.78 V (2.3%)1631.3 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A2.42 V (1.16%)205.6 V3.98 V (1.92%)1359.8 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A1.93 V (0.93%)206.1 V3.19 V (1.53%)1087.8 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A1.45 V (0.7%)206.6 V2.39 V (1.15%)815.8 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 325 amps at 200 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 325A load over 200 feet one-way at 208V (3-Phase), you need 400 kcmil copper wire. This produces a voltage drop of 3.62V (1.74%) and delivers 204.4V at the load.

What size aluminum wire is required for 325 amps at 200 feet?

Using aluminum conductors (75°C rating), you should use 600 kcmil to maintain voltage drop at 3.98V (1.92%).

What breaker size is needed for a 325A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (325A × 1.25 = 406.2A), which corresponds to a standard 450A circuit breaker.