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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

325 Amp Wire Size at 300 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 325 A load over a 300 ft (91.4 m) one-way run.

Copper Wire (≤3% Drop)400 kcmil202.7 mm² · Drop: 2.61%
Aluminum Wire (≤3% Drop)600 kcmilDrop: 5.98V (2.87%)
Voltage at Load End202.6 VLoss: 5.43 V (3059.0 W)
Power & Breaker (125%)117.09 kW450A Breaker Recommended

All AWG & kcmil Wire Gauges for 325 Amps at 300 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A529.58 V (254.61%)0.0 V873.56 V (419.98%)298108.7 WDrop/Amp High
12 AWG3.31 mm²20 A332.79 V (159.99%)0.0 V548.94 V (263.91%)187331.1 WDrop/Amp High
10 AWG5.26 mm²30 A209.42 V (100.68%)0.0 V345.44 V (166.08%)117883.3 WDrop/Amp High
8 AWG8.37 mm²50 A131.6 V (63.27%)76.4 V217.08 V (104.37%)74082.0 WDrop/Amp High
6 AWG13.3 mm²65 A82.82 V (39.82%)125.2 V136.62 V (65.68%)46621.5 WDrop/Amp High
4 AWG21.15 mm²85 A52.08 V (25.04%)155.9 V85.91 V (41.3%)29317.5 WDrop/Amp High
3 AWG26.67 mm²100 A41.3 V (19.86%)166.7 V68.13 V (32.75%)23249.6 WDrop/Amp High
2 AWG33.62 mm²115 A32.76 V (15.75%)175.2 V54.05 V (25.98%)18443.4 WDrop/Amp High
1 AWG42.41 mm²130 A25.97 V (12.49%)182.0 V42.84 V (20.6%)14620.8 WDrop/Amp High
1/0 AWG53.49 mm²150 A20.59 V (9.9%)187.4 V33.97 V (16.33%)11592.2 WDrop/Amp High
2/0 AWG67.43 mm²175 A16.34 V (7.85%)191.7 V26.95 V (12.96%)9195.7 WDrop/Amp High
3/0 AWG85.01 mm²200 A12.96 V (6.23%)195.0 V21.37 V (10.28%)7294.0 WDrop/Amp High
4/0 AWG107.2 mm²230 A10.28 V (4.94%)197.7 V16.95 V (8.15%)5784.2 WDrop/Amp High
250 kcmil126.7 mm²255 A8.69 V (4.18%)199.3 V14.34 V (6.89%)4894.0 WDrop/Amp High
300 kcmil152.0 mm²285 A7.25 V (3.48%)200.8 V11.95 V (5.75%)4079.4 WDrop/Amp High
350 kcmil177.3 mm²310 A6.21 V (2.99%)201.8 V10.25 V (4.93%)3497.3 WDrop/Amp High
400 kcmil202.7 mm²335 A5.43 V (2.61%)202.6 V8.96 V (4.31%)3059.0 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A4.35 V (2.09%)203.7 V7.17 V (3.45%)2447.0 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A3.62 V (1.74%)204.4 V5.98 V (2.87%)2039.7 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A2.9 V (1.39%)205.1 V4.78 V (2.3%)1631.8 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A2.17 V (1.05%)205.8 V3.59 V (1.72%)1223.7 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 325 amps at 300 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 325A load over 300 feet one-way at 208V (3-Phase), you need 400 kcmil copper wire. This produces a voltage drop of 5.43V (2.61%) and delivers 202.6V at the load.

What size aluminum wire is required for 325 amps at 300 feet?

Using aluminum conductors (75°C rating), you should use 600 kcmil to maintain voltage drop at 5.98V (2.87%).

What breaker size is needed for a 325A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (325A × 1.25 = 406.2A), which corresponds to a standard 450A circuit breaker.