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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

325 Amp Wire Size at 300 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 325 A load over a 300 ft (91.4 m) one-way run.

Copper Wire (≤3% Drop)400 kcmil202.7 mm² · Drop: 2.61%
Aluminum Wire (≤3% Drop)600 kcmilDrop: 6.9V (2.88%)
Voltage at Load End233.7 VLoss: 6.27 V (2039.4 W)
Power & Breaker (125%)78.0 kW450A Breaker Recommended

All AWG & kcmil Wire Gauges for 325 Amps at 300 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A611.5 V (254.79%)0.0 V1008.7 V (420.29%)198739.1 WDrop/Amp High
12 AWG3.31 mm²20 A384.27 V (160.11%)0.0 V633.86 V (264.11%)124887.4 WDrop/Amp High
10 AWG5.26 mm²30 A241.81 V (100.75%)0.0 V398.88 V (166.2%)78588.9 WDrop/Amp High
8 AWG8.37 mm²50 A151.96 V (63.32%)88.0 V250.67 V (104.44%)49388.0 WDrop/Amp High
6 AWG13.3 mm²65 A95.63 V (39.85%)144.4 V157.75 V (65.73%)31081.0 WDrop/Amp High
4 AWG21.15 mm²85 A60.14 V (25.06%)179.9 V99.2 V (41.33%)19545.0 WDrop/Amp High
3 AWG26.67 mm²100 A47.69 V (19.87%)192.3 V78.67 V (32.78%)15499.7 WDrop/Amp High
2 AWG33.62 mm²115 A37.83 V (15.76%)202.2 V62.41 V (26.0%)12295.6 WDrop/Amp High
1 AWG42.41 mm²130 A29.99 V (12.5%)210.0 V49.47 V (20.61%)9747.2 WDrop/Amp High
1/0 AWG53.49 mm²150 A23.78 V (9.91%)216.2 V39.22 V (16.34%)7728.1 WDrop/Amp High
2/0 AWG67.43 mm²175 A18.86 V (7.86%)221.1 V31.12 V (12.96%)6130.5 WDrop/Amp High
3/0 AWG85.01 mm²200 A14.96 V (6.23%)225.0 V24.68 V (10.28%)4862.7 WDrop/Amp High
4/0 AWG107.2 mm²230 A11.87 V (4.94%)228.1 V19.57 V (8.15%)3856.1 WDrop/Amp High
250 kcmil126.7 mm²255 A10.04 V (4.18%)230.0 V16.56 V (6.9%)3262.6 WDrop/Amp High
300 kcmil152.0 mm²285 A8.37 V (3.49%)231.6 V13.8 V (5.75%)2719.6 WDrop/Amp High
350 kcmil177.3 mm²310 A7.17 V (2.99%)232.8 V11.83 V (4.93%)2331.5 WDrop/Amp High
400 kcmil202.7 mm²335 A6.27 V (2.61%)233.7 V10.35 V (4.31%)2039.4 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A5.02 V (2.09%)235.0 V8.28 V (3.45%)1631.3 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A4.18 V (1.74%)235.8 V6.9 V (2.88%)1359.8 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A3.35 V (1.39%)236.7 V5.52 V (2.3%)1087.8 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A2.51 V (1.05%)237.5 V4.14 V (1.73%)815.8 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 325 amps at 300 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 325A load over 300 feet one-way at 240V (1-Phase), you need 400 kcmil copper wire. This produces a voltage drop of 6.27V (2.61%) and delivers 233.7V at the load.

What size aluminum wire is required for 325 amps at 300 feet?

Using aluminum conductors (75°C rating), you should use 600 kcmil to maintain voltage drop at 6.9V (2.88%).

What breaker size is needed for a 325A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (325A × 1.25 = 406.2A), which corresponds to a standard 450A circuit breaker.