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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

325 Amp Wire Size at 125 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 325 A load over a 125 ft (38.1 m) one-way run.

Copper Wire (≤3% Drop)400 kcmil202.7 mm² · Drop: 1.09%
Aluminum Wire (≤3% Drop)600 kcmilDrop: 2.88V (1.2%)
Voltage at Load End237.4 VLoss: 2.61 V (849.7 W)
Power & Breaker (125%)78.0 kW450A Breaker Recommended

All AWG & kcmil Wire Gauges for 325 Amps at 125 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A254.79 V (106.16%)0.0 V420.29 V (175.12%)82808.0 WDrop/Amp High
12 AWG3.31 mm²20 A160.11 V (66.71%)79.9 V264.11 V (110.05%)52036.4 WDrop/Amp High
10 AWG5.26 mm²30 A100.75 V (41.98%)139.2 V166.2 V (69.25%)32745.4 WDrop/Amp High
8 AWG8.37 mm²50 A63.32 V (26.38%)176.7 V104.44 V (43.52%)20578.3 WDrop/Amp High
6 AWG13.3 mm²65 A39.85 V (16.6%)200.2 V65.73 V (27.39%)12950.4 WDrop/Amp High
4 AWG21.15 mm²85 A25.06 V (10.44%)214.9 V41.33 V (17.22%)8143.8 WDrop/Amp High
3 AWG26.67 mm²100 A19.87 V (8.28%)220.1 V32.78 V (13.66%)6458.2 WDrop/Amp High
2 AWG33.62 mm²115 A15.76 V (6.57%)224.2 V26.0 V (10.83%)5123.2 WDrop/Amp High
1 AWG42.41 mm²130 A12.5 V (5.21%)227.5 V20.61 V (8.59%)4061.3 WDrop/Amp High
1/0 AWG53.49 mm²150 A9.91 V (4.13%)230.1 V16.34 V (6.81%)3220.1 WDrop/Amp High
2/0 AWG67.43 mm²175 A7.86 V (3.27%)232.1 V12.96 V (5.4%)2554.4 WDrop/Amp High
3/0 AWG85.01 mm²200 A6.23 V (2.6%)233.8 V10.28 V (4.28%)2026.1 WDrop/Amp High
4/0 AWG107.2 mm²230 A4.94 V (2.06%)235.1 V8.15 V (3.4%)1606.7 WDrop/Amp High
250 kcmil126.7 mm²255 A4.18 V (1.74%)235.8 V6.9 V (2.87%)1359.4 WDrop/Amp High
300 kcmil152.0 mm²285 A3.49 V (1.45%)236.5 V5.75 V (2.4%)1133.2 WDrop/Amp High
350 kcmil177.3 mm²310 A2.99 V (1.25%)237.0 V4.93 V (2.05%)971.5 WDrop/Amp High
400 kcmil202.7 mm²335 A2.61 V (1.09%)237.4 V4.31 V (1.8%)849.7 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A2.09 V (0.87%)237.9 V3.45 V (1.44%)679.7 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A1.74 V (0.73%)238.3 V2.88 V (1.2%)566.6 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A1.39 V (0.58%)238.6 V2.3 V (0.96%)453.3 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A1.05 V (0.44%)239.0 V1.73 V (0.72%)339.9 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 325 amps at 125 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 325A load over 125 feet one-way at 240V (1-Phase), you need 400 kcmil copper wire. This produces a voltage drop of 2.61V (1.09%) and delivers 237.4V at the load.

What size aluminum wire is required for 325 amps at 125 feet?

Using aluminum conductors (75°C rating), you should use 600 kcmil to maintain voltage drop at 2.88V (1.2%).

What breaker size is needed for a 325A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (325A × 1.25 = 406.2A), which corresponds to a standard 450A circuit breaker.