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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

325 Amp Wire Size at 50 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 325 A load over a 50 ft (15.2 m) one-way run.

Copper Wire (≤3% Drop)400 kcmil202.7 mm² · Drop: 0.44%
Aluminum Wire (≤3% Drop)600 kcmilDrop: 1.15V (0.48%)
Voltage at Load End239.0 VLoss: 1.05 V (339.9 W)
Power & Breaker (125%)78.0 kW450A Breaker Recommended

All AWG & kcmil Wire Gauges for 325 Amps at 50 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A101.92 V (42.47%)138.1 V168.12 V (70.05%)33123.2 WDrop/Amp High
12 AWG3.31 mm²20 A64.04 V (26.69%)176.0 V105.64 V (44.02%)20814.6 WDrop/Amp High
10 AWG5.26 mm²30 A40.3 V (16.79%)199.7 V66.48 V (27.7%)13098.1 WDrop/Amp High
8 AWG8.37 mm²50 A25.33 V (10.55%)214.7 V41.78 V (17.41%)8231.3 WDrop/Amp High
6 AWG13.3 mm²65 A15.94 V (6.64%)224.1 V26.29 V (10.95%)5180.2 WDrop/Amp High
4 AWG21.15 mm²85 A10.02 V (4.18%)230.0 V16.53 V (6.89%)3257.5 WDrop/Amp High
3 AWG26.67 mm²100 A7.95 V (3.31%)232.1 V13.11 V (5.46%)2583.3 WDrop/Amp High
2 AWG33.62 mm²115 A6.31 V (2.63%)233.7 V10.4 V (4.33%)2049.3 WDrop/Amp High
1 AWG42.41 mm²130 A5.0 V (2.08%)235.0 V8.25 V (3.44%)1624.5 WDrop/Amp High
1/0 AWG53.49 mm²150 A3.96 V (1.65%)236.0 V6.54 V (2.72%)1288.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A3.14 V (1.31%)236.9 V5.19 V (2.16%)1021.7 WDrop/Amp High
3/0 AWG85.01 mm²200 A2.49 V (1.04%)237.5 V4.11 V (1.71%)810.4 WDrop/Amp High
4/0 AWG107.2 mm²230 A1.98 V (0.82%)238.0 V3.26 V (1.36%)642.7 WDrop/Amp High
250 kcmil126.7 mm²255 A1.67 V (0.7%)238.3 V2.76 V (1.15%)543.8 WDrop/Amp High
300 kcmil152.0 mm²285 A1.39 V (0.58%)238.6 V2.3 V (0.96%)453.3 WDrop/Amp High
350 kcmil177.3 mm²310 A1.2 V (0.5%)238.8 V1.97 V (0.82%)388.6 WDrop/Amp High
400 kcmil202.7 mm²335 A1.05 V (0.44%)239.0 V1.73 V (0.72%)339.9 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.84 V (0.35%)239.2 V1.38 V (0.57%)271.9 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.7 V (0.29%)239.3 V1.15 V (0.48%)226.6 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.56 V (0.23%)239.4 V0.92 V (0.38%)181.3 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.42 V (0.17%)239.6 V0.69 V (0.29%)136.0 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 325 amps at 50 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 325A load over 50 feet one-way at 240V (1-Phase), you need 400 kcmil copper wire. This produces a voltage drop of 1.05V (0.44%) and delivers 239.0V at the load.

What size aluminum wire is required for 325 amps at 50 feet?

Using aluminum conductors (75°C rating), you should use 600 kcmil to maintain voltage drop at 1.15V (0.48%).

What breaker size is needed for a 325A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (325A × 1.25 = 406.2A), which corresponds to a standard 450A circuit breaker.