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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

35 Amp Wire Size at 175 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 35 A load over a 175 ft (53.3 m) one-way run.

Copper Wire (≤3% Drop)500 kcmil253.4 mm² · Drop: 2.63%
Aluminum Wire (≤3% Drop)750 kcmilDrop: 0.35V (2.89%)
Voltage at Load End11.7 VLoss: 0.32 V (11.0 W)
Power & Breaker (125%)0.42 kW45A Breaker Recommended

All AWG & kcmil Wire Gauges for 35 Amps at 175 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A38.42 V (320.13%)0.0 V63.37 V (528.06%)1344.5 WDrop/Amp High
12 AWG3.31 mm²20 A24.14 V (201.17%)0.0 V39.82 V (331.83%)844.9 WDrop/Amp High
10 AWG5.26 mm²30 A15.19 V (126.59%)0.0 V25.06 V (208.81%)531.7 WDrop/Amp High
8 AWG8.37 mm²50 A9.55 V (79.55%)2.5 V15.75 V (131.23%)334.1 WDrop/Amp High
6 AWG13.3 mm²65 A6.01 V (50.06%)6.0 V9.91 V (82.58%)210.3 WDrop/Amp High
4 AWG21.15 mm²85 A3.78 V (31.48%)8.2 V6.23 V (51.93%)132.2 WDrop/Amp High
3 AWG26.67 mm²100 A3.0 V (24.97%)9.0 V4.94 V (41.18%)104.9 WDrop/Amp High
2 AWG33.62 mm²115 A2.38 V (19.81%)9.6 V3.92 V (32.67%)83.2 WDrop/Amp High
1 AWG42.41 mm²130 A1.88 V (15.7%)10.1 V3.11 V (25.9%)65.9 WDrop/Amp High
1/0 AWG53.49 mm²150 A1.49 V (12.45%)10.5 V2.46 V (20.53%)52.3 WDrop/Amp High
2/0 AWG67.43 mm²175 A1.18 V (9.87%)10.8 V1.95 V (16.29%)41.5 WDrop/Amp High
3/0 AWG85.01 mm²200 A0.94 V (7.83%)11.1 V1.55 V (12.92%)32.9 WDrop/Amp High
4/0 AWG107.2 mm²230 A0.75 V (6.21%)11.3 V1.23 V (10.25%)26.1 WDrop/Amp High
250 kcmil126.7 mm²255 A0.63 V (5.26%)11.4 V1.04 V (8.67%)22.1 WDrop/Amp High
300 kcmil152.0 mm²285 A0.53 V (4.38%)11.5 V0.87 V (7.23%)18.4 W~ ≤5%
350 kcmil177.3 mm²310 A0.45 V (3.76%)11.5 V0.74 V (6.19%)15.8 W~ ≤5%
400 kcmil202.7 mm²335 A0.39 V (3.28%)11.6 V0.65 V (5.42%)13.8 W~ ≤5%
500 kcmil253.4 mm²380 A0.32 V (2.63%)11.7 V0.52 V (4.33%)11.0 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.26 V (2.19%)11.7 V0.43 V (3.61%)9.2 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.21 V (1.75%)11.8 V0.35 V (2.89%)7.4 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.16 V (1.31%)11.8 V0.26 V (2.17%)5.5 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 35 amps at 175 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 35A load over 175 feet one-way at 12V (DC), you need 500 kcmil copper wire. This produces a voltage drop of 0.32V (2.63%) and delivers 11.7V at the load.

What size aluminum wire is required for 35 amps at 175 feet?

Using aluminum conductors (75°C rating), you should use 750 kcmil to maintain voltage drop at 0.35V (2.89%).

What breaker size is needed for a 35A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (35A × 1.25 = 43.8A), which corresponds to a standard 45A circuit breaker.