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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

35 Amp Wire Size at 800 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 35 A load over a 800 ft (243.8 m) one-way run.

Copper Wire (≤3% Drop)1/0 AWG53.49 mm² · Drop: 2.84%
Aluminum Wire (≤3% Drop)3/0 AWGDrop: 6.14V (2.95%)
Voltage at Load End202.1 VLoss: 5.91 V (358.5 W)
Power & Breaker (125%)12.61 kW45A Breaker Recommended

All AWG & kcmil Wire Gauges for 35 Amps at 800 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A152.08 V (73.12%)55.9 V250.87 V (120.61%)9219.6 WDrop/Amp High
12 AWG3.31 mm²20 A95.57 V (45.95%)112.4 V157.65 V (75.79%)5793.6 WDrop/Amp High
10 AWG5.26 mm²30 A60.14 V (28.91%)147.9 V99.2 V (47.69%)3645.8 WDrop/Amp High
8 AWG8.37 mm²50 A37.79 V (18.17%)170.2 V62.34 V (29.97%)2291.1 WDrop/Amp High
6 AWG13.3 mm²65 A23.78 V (11.43%)184.2 V39.23 V (18.86%)1441.9 WDrop/Amp High
4 AWG21.15 mm²85 A14.96 V (7.19%)193.0 V24.67 V (11.86%)906.7 WDrop/Amp High
3 AWG26.67 mm²100 A11.86 V (5.7%)196.1 V19.57 V (9.41%)719.0 WDrop/Amp High
2 AWG33.62 mm²115 A9.41 V (4.52%)198.6 V15.52 V (7.46%)570.4 W~ ≤5%
1 AWG42.41 mm²130 A7.46 V (3.59%)200.5 V12.3 V (5.92%)452.2 W~ ≤5%
1/0 AWG53.49 mm²150 A5.91 V (2.84%)202.1 V9.76 V (4.69%)358.5 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A4.69 V (2.26%)203.3 V7.74 V (3.72%)284.4 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A3.72 V (1.79%)204.3 V6.14 V (2.95%)225.6 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A2.95 V (1.42%)205.0 V4.87 V (2.34%)178.9 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A2.5 V (1.2%)205.5 V4.12 V (1.98%)151.4 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A2.08 V (1.0%)205.9 V3.43 V (1.65%)126.2 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A1.78 V (0.86%)206.2 V2.94 V (1.41%)108.2 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A1.56 V (0.75%)206.4 V2.57 V (1.24%)94.6 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A1.25 V (0.6%)206.8 V2.06 V (0.99%)75.7 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A1.04 V (0.5%)207.0 V1.72 V (0.83%)63.1 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.83 V (0.4%)207.2 V1.37 V (0.66%)50.5 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.62 V (0.3%)207.4 V1.03 V (0.5%)37.8 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 35 amps at 800 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 35A load over 800 feet one-way at 208V (3-Phase), you need 1/0 AWG copper wire. This produces a voltage drop of 5.91V (2.84%) and delivers 202.1V at the load.

What size aluminum wire is required for 35 amps at 800 feet?

Using aluminum conductors (75°C rating), you should use 3/0 AWG to maintain voltage drop at 6.14V (2.95%).

What breaker size is needed for a 35A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (35A × 1.25 = 43.8A), which corresponds to a standard 45A circuit breaker.