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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

425 Amp Wire Size at 750 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 425 A load over a 750 ft (228.6 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 1.71%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 11.72V (5.64%)
Voltage at Load End204.4 VLoss: 3.56 V (2615.8 W)
Power & Breaker (125%)153.11 kW600A Breaker Recommended

All AWG & kcmil Wire Gauges for 425 Amps at 750 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A1731.32 V (832.36%)0.0 V2855.86 V (1373.01%)1274458.7 WDrop/Amp High
12 AWG3.31 mm²20 A1087.96 V (523.06%)0.0 V1794.62 V (862.8%)800868.3 WDrop/Amp High
10 AWG5.26 mm²30 A684.63 V (329.15%)0.0 V1129.31 V (542.94%)503968.5 WDrop/Amp High
8 AWG8.37 mm²50 A430.24 V (206.85%)0.0 V709.7 V (341.2%)316711.4 WDrop/Amp High
6 AWG13.3 mm²65 A270.76 V (130.17%)0.0 V446.63 V (214.73%)199313.8 WDrop/Amp High
4 AWG21.15 mm²85 A170.27 V (81.86%)37.7 V280.86 V (135.03%)125336.8 WDrop/Amp High
3 AWG26.67 mm²100 A135.03 V (64.92%)73.0 V222.73 V (107.08%)99395.4 WDrop/Amp High
2 AWG33.62 mm²115 A107.11 V (51.5%)100.9 V176.69 V (84.95%)78848.1 WDrop/Amp High
1 AWG42.41 mm²130 A84.91 V (40.82%)123.1 V140.07 V (67.34%)62505.9 WDrop/Amp High
1/0 AWG53.49 mm²150 A67.32 V (32.37%)140.7 V111.05 V (53.39%)49558.3 WDrop/Amp High
2/0 AWG67.43 mm²175 A53.41 V (25.68%)154.6 V88.09 V (42.35%)39313.0 WDrop/Amp High
3/0 AWG85.01 mm²200 A42.36 V (20.37%)165.6 V69.88 V (33.59%)31183.1 WDrop/Amp High
4/0 AWG107.2 mm²230 A33.59 V (16.15%)174.4 V55.41 V (26.64%)24728.3 WDrop/Amp High
250 kcmil126.7 mm²255 A28.42 V (13.66%)179.6 V46.88 V (22.54%)20922.4 WDrop/Amp High
300 kcmil152.0 mm²285 A23.69 V (11.39%)184.3 V39.08 V (18.79%)17440.0 WDrop/Amp High
350 kcmil177.3 mm²310 A20.31 V (9.76%)187.7 V33.5 V (16.11%)14951.3 WDrop/Amp High
400 kcmil202.7 mm²335 A17.77 V (8.54%)190.2 V29.31 V (14.09%)13077.8 WDrop/Amp High
500 kcmil253.4 mm²380 A14.21 V (6.83%)193.8 V23.44 V (11.27%)10461.2 WDrop/Amp High
600 kcmil304.0 mm²420 A11.85 V (5.7%)196.2 V19.54 V (9.39%)8720.0 WDrop/Amp High
750 kcmil380.0 mm²475 A9.48 V (4.56%)198.5 V15.63 V (7.52%)6976.0 W~ ≤5%
1000 kcmil506.7 mm²545 A7.11 V (3.42%)200.9 V11.72 V (5.64%)5231.6 W~ ≤5%

Frequently Asked Engineering Questions

What size copper wire do I need for 425 amps at 750 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 425A load over 750 feet one-way at 208V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 3.56V (1.71%) and delivers 204.4V at the load.

What size aluminum wire is required for 425 amps at 750 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 11.72V (5.64%).

What breaker size is needed for a 425A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (425A × 1.25 = 531.2A), which corresponds to a standard 600A circuit breaker.