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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

425 Amp Wire Size at 750 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 425 A load over a 750 ft (228.6 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 1.71%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 13.54V (5.64%)
Voltage at Load End235.9 VLoss: 4.11 V (1743.9 W)
Power & Breaker (125%)102.0 kW600A Breaker Recommended

All AWG & kcmil Wire Gauges for 425 Amps at 750 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A1999.15 V (832.98%)0.0 V3297.66 V (1374.03%)849639.2 WDrop/Amp High
12 AWG3.31 mm²20 A1256.26 V (523.44%)0.0 V2072.25 V (863.44%)533912.2 WDrop/Amp High
10 AWG5.26 mm²30 A790.54 V (329.39%)0.0 V1304.02 V (543.34%)335979.0 WDrop/Amp High
8 AWG8.37 mm²50 A496.8 V (207.0%)0.0 V819.49 V (341.45%)211140.9 WDrop/Amp High
6 AWG13.3 mm²65 A312.65 V (130.27%)0.0 V515.73 V (214.89%)132875.9 WDrop/Amp High
4 AWG21.15 mm²85 A196.61 V (81.92%)43.4 V324.31 V (135.13%)83557.9 WDrop/Amp High
3 AWG26.67 mm²100 A155.91 V (64.96%)84.1 V257.19 V (107.16%)66263.6 WDrop/Amp High
2 AWG33.62 mm²115 A123.68 V (51.53%)116.3 V204.02 V (85.01%)52565.4 WDrop/Amp High
1 AWG42.41 mm²130 A98.05 V (40.85%)142.0 V161.73 V (67.39%)41670.6 WDrop/Amp High
1/0 AWG53.49 mm²150 A77.74 V (32.39%)162.3 V128.23 V (53.43%)33038.9 WDrop/Amp High
2/0 AWG67.43 mm²175 A61.67 V (25.69%)178.3 V101.72 V (42.38%)26208.7 WDrop/Amp High
3/0 AWG85.01 mm²200 A48.91 V (20.38%)191.1 V80.69 V (33.62%)20788.7 WDrop/Amp High
4/0 AWG107.2 mm²230 A38.79 V (16.16%)201.2 V63.98 V (26.66%)16485.5 WDrop/Amp High
250 kcmil126.7 mm²255 A32.82 V (13.67%)207.2 V54.14 V (22.56%)13948.3 WDrop/Amp High
300 kcmil152.0 mm²285 A27.36 V (11.4%)212.6 V45.13 V (18.8%)11626.6 WDrop/Amp High
350 kcmil177.3 mm²310 A23.45 V (9.77%)216.5 V38.69 V (16.12%)9967.6 WDrop/Amp High
400 kcmil202.7 mm²335 A20.51 V (8.55%)219.5 V33.84 V (14.1%)8718.5 WDrop/Amp High
500 kcmil253.4 mm²380 A16.41 V (6.84%)223.6 V27.07 V (11.28%)6974.1 WDrop/Amp High
600 kcmil304.0 mm²420 A13.68 V (5.7%)226.3 V22.56 V (9.4%)5813.3 WDrop/Amp High
750 kcmil380.0 mm²475 A10.94 V (4.56%)229.1 V18.05 V (7.52%)4650.7 W~ ≤5%
1000 kcmil506.7 mm²545 A8.21 V (3.42%)231.8 V13.54 V (5.64%)3487.8 W~ ≤5%

Frequently Asked Engineering Questions

What size copper wire do I need for 425 amps at 750 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 425A load over 750 feet one-way at 240V (1-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 4.11V (1.71%) and delivers 235.9V at the load.

What size aluminum wire is required for 425 amps at 750 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 13.54V (5.64%).

What breaker size is needed for a 425A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (425A × 1.25 = 531.2A), which corresponds to a standard 600A circuit breaker.