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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

45 Amp Wire Size at 275 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 45 A load over a 275 ft (83.8 m) one-way run.

Copper Wire (≤3% Drop)1/0 AWG53.49 mm² · Drop: 2.52%
Aluminum Wire (≤3% Drop)3/0 AWGDrop: 3.13V (2.61%)
Voltage at Load End117.0 VLoss: 3.02 V (135.8 W)
Power & Breaker (125%)5.4 kW60A Breaker Recommended

All AWG & kcmil Wire Gauges for 45 Amps at 275 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A77.61 V (64.68%)42.4 V128.03 V (106.69%)3492.6 WDrop/Amp High
12 AWG3.31 mm²20 A48.77 V (40.64%)71.2 V80.45 V (67.04%)2194.8 WDrop/Amp High
10 AWG5.26 mm²30 A30.69 V (25.58%)89.3 V50.63 V (42.19%)1381.1 WDrop/Amp High
8 AWG8.37 mm²50 A19.29 V (16.07%)100.7 V31.82 V (26.51%)867.9 WDrop/Amp High
6 AWG13.3 mm²65 A12.14 V (10.12%)107.9 V20.02 V (16.69%)546.2 WDrop/Amp High
4 AWG21.15 mm²85 A7.63 V (6.36%)112.4 V12.59 V (10.49%)343.5 WDrop/Amp High
3 AWG26.67 mm²100 A6.05 V (5.04%)113.9 V9.98 V (8.32%)272.4 WDrop/Amp High
2 AWG33.62 mm²115 A4.8 V (4.0%)115.2 V7.92 V (6.6%)216.1 W~ ≤5%
1 AWG42.41 mm²130 A3.81 V (3.17%)116.2 V6.28 V (5.23%)171.3 W~ ≤5%
1/0 AWG53.49 mm²150 A3.02 V (2.52%)117.0 V4.98 V (4.15%)135.8 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A2.39 V (2.0%)117.6 V3.95 V (3.29%)107.7 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A1.9 V (1.58%)118.1 V3.13 V (2.61%)85.5 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A1.51 V (1.25%)118.5 V2.48 V (2.07%)67.8 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A1.27 V (1.06%)118.7 V2.1 V (1.75%)57.3 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A1.06 V (0.89%)118.9 V1.75 V (1.46%)47.8 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.91 V (0.76%)119.1 V1.5 V (1.25%)41.0 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.8 V (0.66%)119.2 V1.31 V (1.09%)35.8 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.64 V (0.53%)119.4 V1.05 V (0.88%)28.7 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.53 V (0.44%)119.5 V0.88 V (0.73%)23.9 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.42 V (0.35%)119.6 V0.7 V (0.58%)19.1 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.32 V (0.27%)119.7 V0.53 V (0.44%)14.3 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 45 amps at 275 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 45A load over 275 feet one-way at 120V (1-Phase), you need 1/0 AWG copper wire. This produces a voltage drop of 3.02V (2.52%) and delivers 117.0V at the load.

What size aluminum wire is required for 45 amps at 275 feet?

Using aluminum conductors (75°C rating), you should use 3/0 AWG to maintain voltage drop at 3.13V (2.61%).

What breaker size is needed for a 45A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (45A × 1.25 = 56.2A), which corresponds to a standard 60A circuit breaker.