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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

475 Amp Wire Size at 200 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 475 A load over a 200 ft (61.0 m) one-way run.

Copper Wire (≤3% Drop)750 kcmil380.0 mm² · Drop: 1.36%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 4.03V (1.68%)
Voltage at Load End236.7 VLoss: 3.26 V (1549.1 W)
Power & Breaker (125%)114.0 kW600A Breaker Recommended

All AWG & kcmil Wire Gauges for 475 Amps at 200 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A595.83 V (248.26%)0.0 V982.83 V (409.51%)283017.1 WDrop/Amp High
12 AWG3.31 mm²20 A374.42 V (156.01%)0.0 V617.61 V (257.34%)177847.6 WDrop/Amp High
10 AWG5.26 mm²30 A235.61 V (98.17%)4.4 V388.65 V (161.94%)111915.5 WDrop/Amp High
8 AWG8.37 mm²50 A148.07 V (61.69%)91.9 V244.24 V (101.77%)70331.6 WDrop/Amp High
6 AWG13.3 mm²65 A93.18 V (38.83%)146.8 V153.71 V (64.04%)44261.3 WDrop/Amp High
4 AWG21.15 mm²85 A58.6 V (24.42%)181.4 V96.66 V (40.27%)27833.4 WDrop/Amp High
3 AWG26.67 mm²100 A46.47 V (19.36%)193.5 V76.65 V (31.94%)22072.6 WDrop/Amp High
2 AWG33.62 mm²115 A36.86 V (15.36%)203.1 V60.81 V (25.34%)17509.7 WDrop/Amp High
1 AWG42.41 mm²130 A29.22 V (12.18%)210.8 V48.2 V (20.08%)13880.6 WDrop/Amp High
1/0 AWG53.49 mm²150 A23.17 V (9.65%)216.8 V38.22 V (15.92%)11005.3 WDrop/Amp High
2/0 AWG67.43 mm²175 A18.38 V (7.66%)221.6 V30.32 V (12.63%)8730.2 WDrop/Amp High
3/0 AWG85.01 mm²200 A14.58 V (6.07%)225.4 V24.05 V (10.02%)6924.8 WDrop/Amp High
4/0 AWG107.2 mm²230 A11.56 V (4.82%)228.4 V19.07 V (7.95%)5491.4 WDrop/Amp High
250 kcmil126.7 mm²255 A9.78 V (4.08%)230.2 V16.13 V (6.72%)4646.2 WDrop/Amp High
300 kcmil152.0 mm²285 A8.15 V (3.4%)231.8 V13.45 V (5.6%)3872.9 WDrop/Amp High
350 kcmil177.3 mm²310 A6.99 V (2.91%)233.0 V11.53 V (4.8%)3320.2 WDrop/Amp High
400 kcmil202.7 mm²335 A6.11 V (2.55%)233.9 V10.09 V (4.2%)2904.2 WDrop/Amp High
500 kcmil253.4 mm²380 A4.89 V (2.04%)235.1 V8.07 V (3.36%)2323.1 WDrop/Amp High
600 kcmil304.0 mm²420 A4.08 V (1.7%)235.9 V6.72 V (2.8%)1936.4 WDrop/Amp High
750 kcmil380.0 mm²475 A3.26 V (1.36%)236.7 V5.38 V (2.24%)1549.1 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A2.45 V (1.02%)237.6 V4.03 V (1.68%)1161.8 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 475 amps at 200 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 475A load over 200 feet one-way at 240V (1-Phase), you need 750 kcmil copper wire. This produces a voltage drop of 3.26V (1.36%) and delivers 236.7V at the load.

What size aluminum wire is required for 475 amps at 200 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 4.03V (1.68%).

What breaker size is needed for a 475A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (475A × 1.25 = 593.8A), which corresponds to a standard 600A circuit breaker.