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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

475 Amp Wire Size at 225 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 475 A load over a 225 ft (68.6 m) one-way run.

Copper Wire (≤3% Drop)750 kcmil380.0 mm² · Drop: 1.53%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 4.54V (1.89%)
Voltage at Load End236.3 VLoss: 3.67 V (1742.8 W)
Power & Breaker (125%)114.0 kW600A Breaker Recommended

All AWG & kcmil Wire Gauges for 475 Amps at 225 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A670.3 V (279.29%)0.0 V1105.69 V (460.7%)318394.2 WDrop/Amp High
12 AWG3.31 mm²20 A421.22 V (175.51%)0.0 V694.81 V (289.51%)200078.5 WDrop/Amp High
10 AWG5.26 mm²30 A265.06 V (110.44%)0.0 V437.23 V (182.18%)125904.9 WDrop/Amp High
8 AWG8.37 mm²50 A166.57 V (69.41%)73.4 V274.77 V (114.49%)79123.0 WDrop/Amp High
6 AWG13.3 mm²65 A104.83 V (43.68%)135.2 V172.92 V (72.05%)49794.0 WDrop/Amp High
4 AWG21.15 mm²85 A65.92 V (27.47%)174.1 V108.74 V (45.31%)31312.5 WDrop/Amp High
3 AWG26.67 mm²100 A52.28 V (21.78%)187.7 V86.23 V (35.93%)24831.6 WDrop/Amp High
2 AWG33.62 mm²115 A41.47 V (17.28%)198.5 V68.41 V (28.5%)19698.4 WDrop/Amp High
1 AWG42.41 mm²130 A32.88 V (13.7%)207.1 V54.23 V (22.6%)15615.7 WDrop/Amp High
1/0 AWG53.49 mm²150 A26.07 V (10.86%)213.9 V43.0 V (17.91%)12381.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A20.68 V (8.62%)219.3 V34.11 V (14.21%)9821.4 WDrop/Amp High
3/0 AWG85.01 mm²200 A16.4 V (6.83%)223.6 V27.05 V (11.27%)7790.4 WDrop/Amp High
4/0 AWG107.2 mm²230 A13.01 V (5.42%)227.0 V21.45 V (8.94%)6177.8 WDrop/Amp High
250 kcmil126.7 mm²255 A11.0 V (4.59%)229.0 V18.15 V (7.56%)5227.0 WDrop/Amp High
300 kcmil152.0 mm²285 A9.17 V (3.82%)230.8 V15.13 V (6.3%)4357.0 WDrop/Amp High
350 kcmil177.3 mm²310 A7.86 V (3.28%)232.1 V12.97 V (5.4%)3735.3 WDrop/Amp High
400 kcmil202.7 mm²335 A6.88 V (2.87%)233.1 V11.35 V (4.73%)3267.2 WDrop/Amp High
500 kcmil253.4 mm²380 A5.5 V (2.29%)234.5 V9.08 V (3.78%)2613.5 WDrop/Amp High
600 kcmil304.0 mm²420 A4.59 V (1.91%)235.4 V7.57 V (3.15%)2178.5 WDrop/Amp High
750 kcmil380.0 mm²475 A3.67 V (1.53%)236.3 V6.05 V (2.52%)1742.8 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A2.75 V (1.15%)237.2 V4.54 V (1.89%)1307.0 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 475 amps at 225 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 475A load over 225 feet one-way at 240V (1-Phase), you need 750 kcmil copper wire. This produces a voltage drop of 3.67V (1.53%) and delivers 236.3V at the load.

What size aluminum wire is required for 475 amps at 225 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 4.54V (1.89%).

What breaker size is needed for a 475A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (475A × 1.25 = 593.8A), which corresponds to a standard 600A circuit breaker.