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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

600 Amp Wire Size at 80 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 600 A load over a 80 ft (24.4 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 0.23%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 1.77V (0.74%)
Voltage at Load End239.5 VLoss: 0.54 V (556.1 W)
Power & Breaker (125%)249.42 kW800A Breaker Recommended

All AWG & kcmil Wire Gauges for 600 Amps at 80 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A260.72 V (108.63%)0.0 V430.06 V (179.19%)270943.8 WDrop/Amp High
12 AWG3.31 mm²20 A163.83 V (68.26%)76.2 V270.25 V (112.6%)170260.7 WDrop/Amp High
10 AWG5.26 mm²30 A103.1 V (42.96%)136.9 V170.06 V (70.86%)107141.3 WDrop/Amp High
8 AWG8.37 mm²50 A64.79 V (27.0%)175.2 V106.87 V (44.53%)67331.3 WDrop/Amp High
6 AWG13.3 mm²65 A40.77 V (16.99%)199.2 V67.26 V (28.02%)42373.2 WDrop/Amp High
4 AWG21.15 mm²85 A25.64 V (10.68%)214.4 V42.29 V (17.62%)26646.0 WDrop/Amp High
3 AWG26.67 mm²100 A20.33 V (8.47%)219.7 V33.54 V (13.98%)21131.0 WDrop/Amp High
2 AWG33.62 mm²115 A16.13 V (6.72%)223.9 V26.61 V (11.09%)16762.7 WDrop/Amp High
1 AWG42.41 mm²130 A12.79 V (5.33%)227.2 V21.09 V (8.79%)13288.4 WDrop/Amp High
1/0 AWG53.49 mm²150 A10.14 V (4.22%)229.9 V16.72 V (6.97%)10535.9 WDrop/Amp High
2/0 AWG67.43 mm²175 A8.04 V (3.35%)232.0 V13.27 V (5.53%)8357.7 WDrop/Amp High
3/0 AWG85.01 mm²200 A6.38 V (2.66%)233.6 V10.52 V (4.38%)6629.4 WDrop/Amp High
4/0 AWG107.2 mm²230 A5.06 V (2.11%)234.9 V8.34 V (3.48%)5257.1 WDrop/Amp High
250 kcmil126.7 mm²255 A4.28 V (1.78%)235.7 V7.06 V (2.94%)4448.0 WDrop/Amp High
300 kcmil152.0 mm²285 A3.57 V (1.49%)236.4 V5.89 V (2.45%)3707.7 WDrop/Amp High
350 kcmil177.3 mm²310 A3.06 V (1.27%)236.9 V5.05 V (2.1%)3178.6 WDrop/Amp High
400 kcmil202.7 mm²335 A2.68 V (1.11%)237.3 V4.41 V (1.84%)2780.3 WDrop/Amp High
500 kcmil253.4 mm²380 A2.14 V (0.89%)237.9 V3.53 V (1.47%)2224.0 WDrop/Amp High
600 kcmil304.0 mm²420 A1.78 V (0.74%)238.2 V2.94 V (1.23%)1853.8 WDrop/Amp High
750 kcmil380.0 mm²475 A1.43 V (0.59%)238.6 V2.35 V (0.98%)1483.1 WDrop/Amp High
1000 kcmil506.7 mm²545 A1.07 V (0.45%)238.9 V1.77 V (0.74%)1112.2 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 600 amps at 80 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 600A load over 80 feet one-way at 240V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 0.54V (0.23%) and delivers 239.5V at the load.

What size aluminum wire is required for 600 amps at 80 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 1.77V (0.74%).

What breaker size is needed for a 600A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (600A × 1.25 = 750.0A), which corresponds to a standard 800A circuit breaker.