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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

650 Amp Wire Size at 300 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 650 A load over a 300 ft (91.4 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 0.46%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 7.17V (1.49%)
Voltage at Load End477.8 VLoss: 2.17 V (2447.4 W)
Power & Breaker (125%)540.4 kW1000A Breaker Recommended

All AWG & kcmil Wire Gauges for 650 Amps at 300 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A1059.16 V (220.66%)0.0 V1747.12 V (363.98%)1192434.7 WDrop/Amp High
12 AWG3.31 mm²20 A665.57 V (138.66%)0.0 V1097.89 V (228.73%)749324.6 WDrop/Amp High
10 AWG5.26 mm²30 A418.83 V (87.26%)61.2 V690.87 V (143.93%)471533.1 WDrop/Amp High
8 AWG8.37 mm²50 A263.21 V (54.83%)216.8 V434.17 V (90.45%)296327.9 WDrop/Amp High
6 AWG13.3 mm²65 A165.64 V (34.51%)314.4 V273.23 V (56.92%)186486.0 WDrop/Amp High
4 AWG21.15 mm²85 A104.16 V (21.7%)375.8 V171.82 V (35.8%)117270.2 WDrop/Amp High
3 AWG26.67 mm²100 A82.6 V (17.21%)397.4 V136.26 V (28.39%)92998.3 WDrop/Amp High
2 AWG33.62 mm²115 A65.53 V (13.65%)414.5 V108.09 V (22.52%)73773.5 WDrop/Amp High
1 AWG42.41 mm²130 A51.95 V (10.82%)428.1 V85.69 V (17.85%)58483.0 WDrop/Amp High
1/0 AWG53.49 mm²150 A41.19 V (8.58%)438.8 V67.94 V (14.15%)46368.7 WDrop/Amp High
2/0 AWG67.43 mm²175 A32.67 V (6.81%)447.3 V53.89 V (11.23%)36782.8 WDrop/Amp High
3/0 AWG85.01 mm²200 A25.92 V (5.4%)454.1 V42.75 V (8.91%)29176.1 WDrop/Amp High
4/0 AWG107.2 mm²230 A20.55 V (4.28%)459.4 V33.9 V (7.06%)23136.8 WDrop/Amp High
250 kcmil126.7 mm²255 A17.39 V (3.62%)462.6 V28.68 V (5.98%)19575.9 WDrop/Amp High
300 kcmil152.0 mm²285 A14.49 V (3.02%)465.5 V23.91 V (4.98%)16317.5 WDrop/Amp High
350 kcmil177.3 mm²310 A12.43 V (2.59%)467.6 V20.5 V (4.27%)13989.1 WDrop/Amp High
400 kcmil202.7 mm²335 A10.87 V (2.26%)469.1 V17.93 V (3.73%)12236.1 WDrop/Amp High
500 kcmil253.4 mm²380 A8.69 V (1.81%)471.3 V14.34 V (2.99%)9787.9 WDrop/Amp High
600 kcmil304.0 mm²420 A7.25 V (1.51%)472.8 V11.95 V (2.49%)8158.8 WDrop/Amp High
750 kcmil380.0 mm²475 A5.8 V (1.21%)474.2 V9.56 V (1.99%)6527.0 WDrop/Amp High
1000 kcmil506.7 mm²545 A4.35 V (0.91%)475.7 V7.17 V (1.49%)4894.9 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 650 amps at 300 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 650A load over 300 feet one-way at 480V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 2.17V (0.46%) and delivers 477.8V at the load.

What size aluminum wire is required for 650 amps at 300 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 7.17V (1.49%).

What breaker size is needed for a 650A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (650A × 1.25 = 812.5A), which corresponds to a standard 1000A circuit breaker.