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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

650 Amp Wire Size at 350 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 650 A load over a 350 ft (106.7 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 0.53%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 8.37V (1.74%)
Voltage at Load End477.5 VLoss: 2.54 V (2855.4 W)
Power & Breaker (125%)540.4 kW1000A Breaker Recommended

All AWG & kcmil Wire Gauges for 650 Amps at 350 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A1235.68 V (257.43%)0.0 V2038.3 V (424.65%)1391173.9 WDrop/Amp High
12 AWG3.31 mm²20 A776.5 V (161.77%)0.0 V1280.87 V (266.85%)874212.0 WDrop/Amp High
10 AWG5.26 mm²30 A488.64 V (101.8%)0.0 V806.02 V (167.92%)550122.0 WDrop/Amp High
8 AWG8.37 mm²50 A307.08 V (63.97%)172.9 V506.53 V (105.53%)345715.8 WDrop/Amp High
6 AWG13.3 mm²65 A193.25 V (40.26%)286.8 V318.77 V (66.41%)217567.0 WDrop/Amp High
4 AWG21.15 mm²85 A121.52 V (25.32%)358.5 V200.46 V (41.76%)136815.2 WDrop/Amp High
3 AWG26.67 mm²100 A96.37 V (20.08%)383.6 V158.97 V (33.12%)108498.0 WDrop/Amp High
2 AWG33.62 mm²115 A76.45 V (15.93%)403.6 V126.11 V (26.27%)86069.1 WDrop/Amp High
1 AWG42.41 mm²130 A60.6 V (12.63%)419.4 V99.97 V (20.83%)68230.2 WDrop/Amp High
1/0 AWG53.49 mm²150 A48.05 V (10.01%)431.9 V79.26 V (16.51%)54096.9 WDrop/Amp High
2/0 AWG67.43 mm²175 A38.12 V (7.94%)441.9 V62.88 V (13.1%)42913.3 WDrop/Amp High
3/0 AWG85.01 mm²200 A30.23 V (6.3%)449.8 V49.87 V (10.39%)34038.8 WDrop/Amp High
4/0 AWG107.2 mm²230 A23.98 V (4.99%)456.0 V39.55 V (8.24%)26992.9 WDrop/Amp High
250 kcmil126.7 mm²255 A20.29 V (4.23%)459.7 V33.46 V (6.97%)22838.5 WDrop/Amp High
300 kcmil152.0 mm²285 A16.91 V (3.52%)463.1 V27.89 V (5.81%)19037.1 WDrop/Amp High
350 kcmil177.3 mm²310 A14.5 V (3.02%)465.5 V23.91 V (4.98%)16320.6 WDrop/Amp High
400 kcmil202.7 mm²335 A12.68 V (2.64%)467.3 V20.92 V (4.36%)14275.5 WDrop/Amp High
500 kcmil253.4 mm²380 A10.14 V (2.11%)469.9 V16.73 V (3.49%)11419.3 WDrop/Amp High
600 kcmil304.0 mm²420 A8.45 V (1.76%)471.5 V13.95 V (2.91%)9518.6 WDrop/Amp High
750 kcmil380.0 mm²475 A6.76 V (1.41%)473.2 V11.16 V (2.32%)7614.8 WDrop/Amp High
1000 kcmil506.7 mm²545 A5.07 V (1.06%)474.9 V8.37 V (1.74%)5710.8 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 650 amps at 350 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 650A load over 350 feet one-way at 480V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 2.54V (0.53%) and delivers 477.5V at the load.

What size aluminum wire is required for 650 amps at 350 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 8.37V (1.74%).

What breaker size is needed for a 650A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (650A × 1.25 = 812.5A), which corresponds to a standard 1000A circuit breaker.