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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

800 Amp Wire Size at 275 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 800 A load over a 275 ft (83.8 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 1.02%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 8.09V (3.37%)
Voltage at Load End237.5 VLoss: 2.46 V (3398.4 W)
Power & Breaker (125%)332.55 kW1000A Breaker Recommended

All AWG & kcmil Wire Gauges for 800 Amps at 275 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A1194.95 V (497.89%)0.0 V1971.1 V (821.29%)1655767.4 WDrop/Amp High
12 AWG3.31 mm²20 A750.9 V (312.88%)0.0 V1238.64 V (516.1%)1040482.2 WDrop/Amp High
10 AWG5.26 mm²30 A472.53 V (196.89%)0.0 V779.45 V (324.77%)654752.1 WDrop/Amp High
8 AWG8.37 mm²50 A296.95 V (123.73%)0.0 V489.83 V (204.1%)411469.1 WDrop/Amp High
6 AWG13.3 mm²65 A186.88 V (77.87%)53.1 V308.26 V (128.44%)258947.1 WDrop/Amp High
4 AWG21.15 mm²85 A117.52 V (48.97%)122.5 V193.85 V (80.77%)162836.7 WDrop/Amp High
3 AWG26.67 mm²100 A93.19 V (38.83%)146.8 V153.73 V (64.05%)129133.7 WDrop/Amp High
2 AWG33.62 mm²115 A73.93 V (30.8%)166.1 V121.95 V (50.81%)102438.9 WDrop/Amp High
1 AWG42.41 mm²130 A58.61 V (24.42%)181.4 V96.67 V (40.28%)81207.2 WDrop/Amp High
1/0 AWG53.49 mm²150 A46.47 V (19.36%)193.5 V76.65 V (31.94%)64385.8 WDrop/Amp High
2/0 AWG67.43 mm²175 A36.86 V (15.36%)203.1 V60.8 V (25.33%)51075.1 WDrop/Amp High
3/0 AWG85.01 mm²200 A29.24 V (12.18%)210.8 V48.23 V (20.1%)40512.8 WDrop/Amp High
4/0 AWG107.2 mm²230 A23.19 V (9.66%)216.8 V38.25 V (15.94%)32126.8 WDrop/Amp High
250 kcmil126.7 mm²255 A19.62 V (8.17%)220.4 V32.36 V (13.48%)27182.3 WDrop/Amp High
300 kcmil152.0 mm²285 A16.35 V (6.81%)223.6 V26.97 V (11.24%)22657.9 WDrop/Amp High
350 kcmil177.3 mm²310 A14.02 V (5.84%)226.0 V23.12 V (9.64%)19424.7 WDrop/Amp High
400 kcmil202.7 mm²335 A12.26 V (5.11%)227.7 V20.23 V (8.43%)16990.6 WDrop/Amp High
500 kcmil253.4 mm²380 A9.81 V (4.09%)230.2 V16.18 V (6.74%)13591.1 WDrop/Amp High
600 kcmil304.0 mm²420 A8.18 V (3.41%)231.8 V13.49 V (5.62%)11328.9 WDrop/Amp High
750 kcmil380.0 mm²475 A6.54 V (2.73%)233.5 V10.79 V (4.5%)9063.1 WDrop/Amp High
1000 kcmil506.7 mm²545 A4.91 V (2.04%)235.1 V8.09 V (3.37%)6796.9 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 800 amps at 275 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 800A load over 275 feet one-way at 240V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 2.46V (1.02%) and delivers 237.5V at the load.

What size aluminum wire is required for 800 amps at 275 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 8.09V (3.37%).

What breaker size is needed for a 800A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (800A × 1.25 = 1000.0A), which corresponds to a standard 1000A circuit breaker.