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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

325 Amp Wire Size at 225 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 325 A load over a 225 ft (68.6 m) one-way run.

Copper Wire (≤3% Drop)400 kcmil202.7 mm² · Drop: 1.96%
Aluminum Wire (≤3% Drop)600 kcmilDrop: 5.18V (2.16%)
Voltage at Load End235.3 VLoss: 4.71 V (1529.5 W)
Power & Breaker (125%)78.0 kW450A Breaker Recommended

All AWG & kcmil Wire Gauges for 325 Amps at 225 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A458.63 V (191.1%)0.0 V756.52 V (315.22%)149054.3 WDrop/Amp High
12 AWG3.31 mm²20 A288.2 V (120.08%)0.0 V475.4 V (198.08%)93665.6 WDrop/Amp High
10 AWG5.26 mm²30 A181.36 V (75.57%)58.6 V299.16 V (124.65%)58941.6 WDrop/Amp High
8 AWG8.37 mm²50 A113.97 V (47.49%)126.0 V188.0 V (78.33%)37041.0 WDrop/Amp High
6 AWG13.3 mm²65 A71.73 V (29.89%)168.3 V118.31 V (49.3%)23310.8 WDrop/Amp High
4 AWG21.15 mm²85 A45.1 V (18.79%)194.9 V74.4 V (31.0%)14658.8 WDrop/Amp High
3 AWG26.67 mm²100 A35.77 V (14.9%)204.2 V59.0 V (24.58%)11624.8 WDrop/Amp High
2 AWG33.62 mm²115 A28.37 V (11.82%)211.6 V46.8 V (19.5%)9221.7 WDrop/Amp High
1 AWG42.41 mm²130 A22.49 V (9.37%)217.5 V37.1 V (15.46%)7310.4 WDrop/Amp High
1/0 AWG53.49 mm²150 A17.83 V (7.43%)222.2 V29.42 V (12.26%)5796.1 WDrop/Amp High
2/0 AWG67.43 mm²175 A14.15 V (5.89%)225.9 V23.34 V (9.72%)4597.9 WDrop/Amp High
3/0 AWG85.01 mm²200 A11.22 V (4.68%)228.8 V18.51 V (7.71%)3647.0 WDrop/Amp High
4/0 AWG107.2 mm²230 A8.9 V (3.71%)231.1 V14.68 V (6.12%)2892.1 WDrop/Amp High
250 kcmil126.7 mm²255 A7.53 V (3.14%)232.5 V12.42 V (5.17%)2447.0 WDrop/Amp High
300 kcmil152.0 mm²285 A6.28 V (2.61%)233.7 V10.35 V (4.31%)2039.7 WDrop/Amp High
350 kcmil177.3 mm²310 A5.38 V (2.24%)234.6 V8.88 V (3.7%)1748.6 WDrop/Amp High
400 kcmil202.7 mm²335 A4.71 V (1.96%)235.3 V7.76 V (3.23%)1529.5 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A3.76 V (1.57%)236.2 V6.21 V (2.59%)1223.5 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A3.14 V (1.31%)236.9 V5.18 V (2.16%)1019.8 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A2.51 V (1.05%)237.5 V4.14 V (1.73%)815.9 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A1.88 V (0.78%)238.1 V3.11 V (1.29%)611.9 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 325 amps at 225 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 325A load over 225 feet one-way at 240V (1-Phase), you need 400 kcmil copper wire. This produces a voltage drop of 4.71V (1.96%) and delivers 235.3V at the load.

What size aluminum wire is required for 325 amps at 225 feet?

Using aluminum conductors (75°C rating), you should use 600 kcmil to maintain voltage drop at 5.18V (2.16%).

What breaker size is needed for a 325A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (325A × 1.25 = 406.2A), which corresponds to a standard 450A circuit breaker.