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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

35 Amp Wire Size at 350 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 35 A load over a 350 ft (106.7 m) one-way run.

Copper Wire (≤3% Drop)1000 kcmil506.7 mm² · Drop: 2.63%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 0.52V (4.34%)
Voltage at Load End11.7 VLoss: 0.32 V (11.0 W)
Power & Breaker (125%)0.42 kW45A Breaker Recommended

All AWG & kcmil Wire Gauges for 35 Amps at 350 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A76.83 V (640.25%)0.0 V126.73 V (1056.11%)2689.1 WDrop/Amp High
12 AWG3.31 mm²20 A48.28 V (402.33%)0.0 V79.64 V (663.66%)1689.8 WDrop/Amp High
10 AWG5.26 mm²30 A30.38 V (253.18%)0.0 V50.12 V (417.63%)1063.4 WDrop/Amp High
8 AWG8.37 mm²50 A19.09 V (159.11%)0.0 V31.49 V (262.45%)668.2 WDrop/Amp High
6 AWG13.3 mm²65 A12.02 V (100.13%)0.0 V19.82 V (165.17%)420.5 WDrop/Amp High
4 AWG21.15 mm²85 A7.56 V (62.97%)4.4 V12.46 V (103.86%)264.5 WDrop/Amp High
3 AWG26.67 mm²100 A5.99 V (49.93%)6.0 V9.88 V (82.37%)209.7 WDrop/Amp High
2 AWG33.62 mm²115 A4.75 V (39.61%)7.2 V7.84 V (65.34%)166.4 WDrop/Amp High
1 AWG42.41 mm²130 A3.77 V (31.4%)8.2 V6.22 V (51.8%)131.9 WDrop/Amp High
1/0 AWG53.49 mm²150 A2.99 V (24.9%)9.0 V4.93 V (41.07%)104.6 WDrop/Amp High
2/0 AWG67.43 mm²175 A2.37 V (19.75%)9.6 V3.91 V (32.58%)82.9 WDrop/Amp High
3/0 AWG85.01 mm²200 A1.88 V (15.67%)10.1 V3.1 V (25.84%)65.8 WDrop/Amp High
4/0 AWG107.2 mm²230 A1.49 V (12.42%)10.5 V2.46 V (20.49%)52.2 WDrop/Amp High
250 kcmil126.7 mm²255 A1.26 V (10.51%)10.7 V2.08 V (17.34%)44.1 WDrop/Amp High
300 kcmil152.0 mm²285 A1.05 V (8.76%)10.9 V1.73 V (14.45%)36.8 WDrop/Amp High
350 kcmil177.3 mm²310 A0.9 V (7.51%)11.1 V1.49 V (12.39%)31.5 WDrop/Amp High
400 kcmil202.7 mm²335 A0.79 V (6.57%)11.2 V1.3 V (10.84%)27.6 WDrop/Amp High
500 kcmil253.4 mm²380 A0.63 V (5.26%)11.4 V1.04 V (8.67%)22.1 WDrop/Amp High
600 kcmil304.0 mm²420 A0.53 V (4.38%)11.5 V0.87 V (7.23%)18.4 W~ ≤5%
750 kcmil380.0 mm²475 A0.42 V (3.5%)11.6 V0.69 V (5.78%)14.7 W~ ≤5%
1000 kcmil506.7 mm²545 A0.32 V (2.63%)11.7 V0.52 V (4.34%)11.0 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 35 amps at 350 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 35A load over 350 feet one-way at 12V (DC), you need 1000 kcmil copper wire. This produces a voltage drop of 0.32V (2.63%) and delivers 11.7V at the load.

What size aluminum wire is required for 35 amps at 350 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 0.52V (4.34%).

What breaker size is needed for a 35A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (35A × 1.25 = 43.8A), which corresponds to a standard 45A circuit breaker.