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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

425 Amp Wire Size at 1000 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 425 A load over a 1000 ft (304.8 m) one-way run.

Copper Wire (≤3% Drop)4× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.28%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 18.05V (15.04%)
Voltage at Load End117.3 VLoss: 2.73 V (1162.6 W)
Power & Breaker (125%)51.0 kW600A Breaker Recommended

All AWG & kcmil Wire Gauges for 425 Amps at 1000 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A2665.53 V (2221.28%)0.0 V4396.89 V (3664.07%)1132852.2 WDrop/Amp High
12 AWG3.31 mm²20 A1675.02 V (1395.85%)0.0 V2763.0 V (2302.5%)711883.0 WDrop/Amp High
10 AWG5.26 mm²30 A1054.05 V (878.38%)0.0 V1738.69 V (1448.91%)447972.0 WDrop/Amp High
8 AWG8.37 mm²50 A662.4 V (552.0%)0.0 V1092.66 V (910.55%)281521.2 WDrop/Amp High
6 AWG13.3 mm²65 A416.87 V (347.39%)0.0 V687.63 V (573.03%)177167.9 WDrop/Amp High
4 AWG21.15 mm²85 A262.14 V (218.45%)0.0 V432.41 V (360.34%)111410.5 WDrop/Amp High
3 AWG26.67 mm²100 A207.89 V (173.24%)0.0 V342.91 V (285.76%)88351.4 WDrop/Amp High
2 AWG33.62 mm²115 A164.91 V (137.43%)0.0 V272.03 V (226.69%)70087.2 WDrop/Amp High
1 AWG42.41 mm²130 A130.73 V (108.94%)0.0 V215.65 V (179.7%)55560.8 WDrop/Amp High
1/0 AWG53.49 mm²150 A103.65 V (86.38%)16.3 V170.98 V (142.48%)44051.8 WDrop/Amp High
2/0 AWG67.43 mm²175 A82.22 V (68.52%)37.8 V135.63 V (113.02%)34944.9 WDrop/Amp High
3/0 AWG85.01 mm²200 A65.22 V (54.35%)54.8 V107.58 V (89.65%)27718.3 WDrop/Amp High
4/0 AWG107.2 mm²230 A51.72 V (43.1%)68.3 V85.31 V (71.09%)21980.7 WDrop/Amp High
250 kcmil126.7 mm²255 A43.76 V (36.47%)76.2 V72.18 V (60.15%)18597.7 WDrop/Amp High
300 kcmil152.0 mm²285 A36.48 V (30.4%)83.5 V60.17 V (50.14%)15502.2 WDrop/Amp High
350 kcmil177.3 mm²310 A31.27 V (26.06%)88.7 V51.58 V (42.99%)13290.1 WDrop/Amp High
400 kcmil202.7 mm²335 A27.35 V (22.79%)92.6 V45.12 V (37.6%)11624.7 WDrop/Amp High
500 kcmil253.4 mm²380 A21.88 V (18.23%)98.1 V36.09 V (30.08%)9298.9 WDrop/Amp High
600 kcmil304.0 mm²420 A18.24 V (15.2%)101.8 V30.08 V (25.07%)7751.1 WDrop/Amp High
750 kcmil380.0 mm²475 A14.59 V (12.16%)105.4 V24.07 V (20.06%)6200.9 WDrop/Amp High
1000 kcmil506.7 mm²545 A10.94 V (9.12%)109.1 V18.05 V (15.04%)4650.4 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 425 amps at 1000 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 425A load over 1000 feet one-way at 120V (1-Phase), you need 4× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 2.73V (2.28%) and delivers 117.3V at the load.

What size aluminum wire is required for 425 amps at 1000 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 18.05V (15.04%).

What breaker size is needed for a 425A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (425A × 1.25 = 531.2A), which corresponds to a standard 600A circuit breaker.