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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

550 Amp Wire Size at 275 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 550 A load over a 275 ft (83.8 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 0.81%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 5.56V (2.67%)
Voltage at Load End206.3 VLoss: 1.69 V (1606.3 W)
Power & Breaker (125%)198.15 kW700A Breaker Recommended

All AWG & kcmil Wire Gauges for 550 Amps at 275 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A821.53 V (394.96%)0.0 V1355.13 V (651.51%)782608.8 WDrop/Amp High
12 AWG3.31 mm²20 A516.25 V (248.2%)0.0 V851.56 V (409.41%)491790.4 WDrop/Amp High
10 AWG5.26 mm²30 A324.86 V (156.18%)0.0 V535.87 V (257.63%)309472.7 WDrop/Amp High
8 AWG8.37 mm²50 A204.15 V (98.15%)3.8 V336.76 V (161.9%)194483.4 WDrop/Amp High
6 AWG13.3 mm²65 A128.48 V (61.77%)79.5 V211.93 V (101.89%)122393.0 WDrop/Amp High
4 AWG21.15 mm²85 A80.79 V (38.84%)127.2 V133.27 V (64.07%)76965.8 WDrop/Amp High
3 AWG26.67 mm²100 A64.07 V (30.8%)143.9 V105.69 V (50.81%)61035.9 WDrop/Amp High
2 AWG33.62 mm²115 A50.83 V (24.44%)157.2 V83.84 V (40.31%)48418.4 WDrop/Amp High
1 AWG42.41 mm²130 A40.29 V (19.37%)167.7 V66.46 V (31.95%)38383.1 WDrop/Amp High
1/0 AWG53.49 mm²150 A31.95 V (15.36%)176.1 V52.7 V (25.33%)30432.3 WDrop/Amp High
2/0 AWG67.43 mm²175 A25.34 V (12.18%)182.7 V41.8 V (20.1%)24141.0 WDrop/Amp High
3/0 AWG85.01 mm²200 A20.1 V (9.66%)187.9 V33.16 V (15.94%)19148.6 WDrop/Amp High
4/0 AWG107.2 mm²230 A15.94 V (7.66%)192.1 V26.29 V (12.64%)15184.9 WDrop/Amp High
250 kcmil126.7 mm²255 A13.49 V (6.48%)194.5 V22.25 V (10.7%)12847.9 WDrop/Amp High
300 kcmil152.0 mm²285 A11.24 V (5.4%)196.8 V18.54 V (8.92%)10709.4 WDrop/Amp High
350 kcmil177.3 mm²310 A9.64 V (4.63%)198.4 V15.9 V (7.64%)9181.2 WDrop/Amp High
400 kcmil202.7 mm²335 A8.43 V (4.05%)199.6 V13.91 V (6.69%)8030.7 WDrop/Amp High
500 kcmil253.4 mm²380 A6.74 V (3.24%)201.3 V11.12 V (5.35%)6423.9 WDrop/Amp High
600 kcmil304.0 mm²420 A5.62 V (2.7%)202.4 V9.27 V (4.46%)5354.7 WDrop/Amp High
750 kcmil380.0 mm²475 A4.5 V (2.16%)203.5 V7.42 V (3.57%)4283.8 WDrop/Amp High
1000 kcmil506.7 mm²545 A3.37 V (1.62%)204.6 V5.56 V (2.67%)3212.6 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 550 amps at 275 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 550A load over 275 feet one-way at 208V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 1.69V (0.81%) and delivers 206.3V at the load.

What size aluminum wire is required for 550 amps at 275 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 5.56V (2.67%).

What breaker size is needed for a 550A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (550A × 1.25 = 687.5A), which corresponds to a standard 700A circuit breaker.