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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

110 Amp Wire Size at 800 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 110 A load over a 800 ft (243.8 m) one-way run.

Copper Wire (≤3% Drop)3/0 AWG85.01 mm² · Drop: 2.44%
Aluminum Wire (≤3% Drop)250 kcmilDrop: 12.94V (2.7%)
Voltage at Load End468.3 VLoss: 11.7 V (2228.2 W)
Power & Breaker (125%)91.45 kW150A Breaker Recommended

All AWG & kcmil Wire Gauges for 110 Amps at 800 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A477.98 V (99.58%)2.0 V788.44 V (164.26%)91067.2 WDrop/Amp High
12 AWG3.31 mm²20 A300.36 V (62.58%)179.6 V495.46 V (103.22%)57226.5 WDrop/Amp High
10 AWG5.26 mm²30 A189.01 V (39.38%)291.0 V311.78 V (64.95%)36011.4 WDrop/Amp High
8 AWG8.37 mm²50 A118.78 V (24.75%)361.2 V195.93 V (40.82%)22630.8 WDrop/Amp High
6 AWG13.3 mm²65 A74.75 V (15.57%)405.2 V123.31 V (25.69%)14242.1 WDrop/Amp High
4 AWG21.15 mm²85 A47.01 V (9.79%)433.0 V77.54 V (16.15%)8956.0 WDrop/Amp High
3 AWG26.67 mm²100 A37.28 V (7.77%)442.7 V61.49 V (12.81%)7102.4 WDrop/Amp High
2 AWG33.62 mm²115 A29.57 V (6.16%)450.4 V48.78 V (10.16%)5634.1 WDrop/Amp High
1 AWG42.41 mm²130 A23.44 V (4.88%)456.6 V38.67 V (8.06%)4466.4 W~ ≤5%
1/0 AWG53.49 mm²150 A18.59 V (3.87%)461.4 V30.66 V (6.39%)3541.2 W~ ≤5%
2/0 AWG67.43 mm²175 A14.74 V (3.07%)465.3 V24.32 V (5.07%)2809.1 W~ ≤5%
3/0 AWG85.01 mm²200 A11.7 V (2.44%)468.3 V19.29 V (4.02%)2228.2 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A9.27 V (1.93%)470.7 V15.3 V (3.19%)1767.0 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A7.85 V (1.63%)472.2 V12.94 V (2.7%)1495.0 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A6.54 V (1.36%)473.5 V10.79 V (2.25%)1246.2 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A5.61 V (1.17%)474.4 V9.25 V (1.93%)1068.4 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A4.9 V (1.02%)475.1 V8.09 V (1.69%)934.5 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A3.92 V (0.82%)476.1 V6.47 V (1.35%)747.5 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A3.27 V (0.68%)476.7 V5.39 V (1.12%)623.1 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A2.62 V (0.55%)477.4 V4.32 V (0.9%)498.5 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A1.96 V (0.41%)478.0 V3.24 V (0.67%)373.8 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 110 amps at 800 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 110A load over 800 feet one-way at 480V (3-Phase), you need 3/0 AWG copper wire. This produces a voltage drop of 11.7V (2.44%) and delivers 468.3V at the load.

What size aluminum wire is required for 110 amps at 800 feet?

Using aluminum conductors (75°C rating), you should use 250 kcmil to maintain voltage drop at 12.94V (2.7%).

What breaker size is needed for a 110A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (110A × 1.25 = 137.5A), which corresponds to a standard 150A circuit breaker.