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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

225 Amp Wire Size at 500 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 225 A load over a 500 ft (152.4 m) one-way run.

Copper Wire (≤3% Drop)500 kcmil253.4 mm² · Drop: 2.41%
Aluminum Wire (≤3% Drop)750 kcmilDrop: 5.52V (2.65%)
Voltage at Load End203.0 VLoss: 5.02 V (1954.7 W)
Power & Breaker (125%)81.06 kW300A Breaker Recommended

All AWG & kcmil Wire Gauges for 225 Amps at 500 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A611.05 V (293.78%)0.0 V1007.95 V (484.59%)238134.2 WDrop/Amp High
12 AWG3.31 mm²20 A383.98 V (184.61%)0.0 V633.4 V (304.52%)149643.2 WDrop/Amp High
10 AWG5.26 mm²30 A241.63 V (116.17%)0.0 V398.58 V (191.63%)94167.1 WDrop/Amp High
8 AWG8.37 mm²50 A151.85 V (73.01%)56.1 V250.48 V (120.42%)59177.9 WDrop/Amp High
6 AWG13.3 mm²65 A95.56 V (45.94%)112.4 V157.63 V (75.79%)37242.0 WDrop/Amp High
4 AWG21.15 mm²85 A60.09 V (28.89%)147.9 V99.13 V (47.66%)23419.3 WDrop/Amp High
3 AWG26.67 mm²100 A47.66 V (22.91%)160.3 V78.61 V (37.79%)18572.1 WDrop/Amp High
2 AWG33.62 mm²115 A37.8 V (18.18%)170.2 V62.36 V (29.98%)14732.9 WDrop/Amp High
1 AWG42.41 mm²130 A29.97 V (14.41%)178.0 V49.44 V (23.77%)11679.3 WDrop/Amp High
1/0 AWG53.49 mm²150 A23.76 V (11.42%)184.2 V39.19 V (18.84%)9260.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A18.85 V (9.06%)189.2 V31.09 V (14.95%)7345.7 WDrop/Amp High
3/0 AWG85.01 mm²200 A14.95 V (7.19%)193.0 V24.66 V (11.86%)5826.6 WDrop/Amp High
4/0 AWG107.2 mm²230 A11.86 V (5.7%)196.1 V19.56 V (9.4%)4620.5 WDrop/Amp High
250 kcmil126.7 mm²255 A10.03 V (4.82%)198.0 V16.55 V (7.96%)3909.4 W~ ≤5%
300 kcmil152.0 mm²285 A8.36 V (4.02%)199.6 V13.79 V (6.63%)3258.7 W~ ≤5%
350 kcmil177.3 mm²310 A7.17 V (3.45%)200.8 V11.82 V (5.69%)2793.7 W~ ≤5%
400 kcmil202.7 mm²335 A6.27 V (3.01%)201.7 V10.34 V (4.97%)2443.6 W~ ≤5%
500 kcmil253.4 mm²380 A5.02 V (2.41%)203.0 V8.27 V (3.98%)1954.7 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A4.18 V (2.01%)203.8 V6.9 V (3.32%)1629.3 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A3.34 V (1.61%)204.7 V5.52 V (2.65%)1303.5 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A2.51 V (1.21%)205.5 V4.14 V (1.99%)977.5 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 225 amps at 500 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 225A load over 500 feet one-way at 208V (3-Phase), you need 500 kcmil copper wire. This produces a voltage drop of 5.02V (2.41%) and delivers 203.0V at the load.

What size aluminum wire is required for 225 amps at 500 feet?

Using aluminum conductors (75°C rating), you should use 750 kcmil to maintain voltage drop at 5.52V (2.65%).

What breaker size is needed for a 225A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (225A × 1.25 = 281.2A), which corresponds to a standard 300A circuit breaker.