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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

225 Amp Wire Size at 80 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 225 A load over a 80 ft (24.4 m) one-way run.

Copper Wire (≤3% Drop)4/0 AWG107.2 mm² · Drop: 0.91%
Aluminum Wire (≤3% Drop)300 kcmilDrop: 2.21V (1.06%)
Voltage at Load End206.1 VLoss: 1.9 V (739.3 W)
Power & Breaker (125%)81.06 kW300A Breaker Recommended

All AWG & kcmil Wire Gauges for 225 Amps at 80 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A97.77 V (47.0%)110.2 V161.27 V (77.53%)38101.5 WDrop/Amp High
12 AWG3.31 mm²20 A61.44 V (29.54%)146.6 V101.34 V (48.72%)23942.9 WDrop/Amp High
10 AWG5.26 mm²30 A38.66 V (18.59%)169.3 V63.77 V (30.66%)15066.7 WDrop/Amp High
8 AWG8.37 mm²50 A24.3 V (11.68%)183.7 V40.08 V (19.27%)9468.5 WDrop/Amp High
6 AWG13.3 mm²65 A15.29 V (7.35%)192.7 V25.22 V (12.13%)5958.7 WDrop/Amp High
4 AWG21.15 mm²85 A9.62 V (4.62%)198.4 V15.86 V (7.63%)3747.1 WDrop/Amp High
3 AWG26.67 mm²100 A7.62 V (3.67%)200.4 V12.58 V (6.05%)2971.5 WDrop/Amp High
2 AWG33.62 mm²115 A6.05 V (2.91%)202.0 V9.98 V (4.8%)2357.3 WDrop/Amp High
1 AWG42.41 mm²130 A4.8 V (2.31%)203.2 V7.91 V (3.8%)1868.7 WDrop/Amp High
1/0 AWG53.49 mm²150 A3.8 V (1.83%)204.2 V6.27 V (3.01%)1481.6 WDrop/Amp High
2/0 AWG67.43 mm²175 A3.02 V (1.45%)205.0 V4.97 V (2.39%)1175.3 WDrop/Amp High
3/0 AWG85.01 mm²200 A2.39 V (1.15%)205.6 V3.95 V (1.9%)932.3 WDrop/Amp High
4/0 AWG107.2 mm²230 A1.9 V (0.91%)206.1 V3.13 V (1.5%)739.3 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A1.61 V (0.77%)206.4 V2.65 V (1.27%)625.5 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A1.34 V (0.64%)206.7 V2.21 V (1.06%)521.4 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A1.15 V (0.55%)206.9 V1.89 V (0.91%)447.0 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A1.0 V (0.48%)207.0 V1.65 V (0.8%)391.0 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.8 V (0.39%)207.2 V1.32 V (0.64%)312.8 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.67 V (0.32%)207.3 V1.1 V (0.53%)260.7 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.54 V (0.26%)207.5 V0.88 V (0.42%)208.6 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.4 V (0.19%)207.6 V0.66 V (0.32%)156.4 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 225 amps at 80 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 225A load over 80 feet one-way at 208V (3-Phase), you need 4/0 AWG copper wire. This produces a voltage drop of 1.9V (0.91%) and delivers 206.1V at the load.

What size aluminum wire is required for 225 amps at 80 feet?

Using aluminum conductors (75°C rating), you should use 300 kcmil to maintain voltage drop at 2.21V (1.06%).

What breaker size is needed for a 225A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (225A × 1.25 = 281.2A), which corresponds to a standard 300A circuit breaker.