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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

325 Amp Wire Size at 200 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 325 A load over a 200 ft (61.0 m) one-way run.

Copper Wire (≤3% Drop)500 kcmil253.4 mm² · Drop: 2.79%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 2.76V (2.3%)
Voltage at Load End116.7 VLoss: 3.35 V (1087.5 W)
Power & Breaker (125%)39.0 kW450A Breaker Recommended

All AWG & kcmil Wire Gauges for 325 Amps at 200 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A407.67 V (339.72%)0.0 V672.47 V (560.39%)132492.8 WDrop/Amp High
12 AWG3.31 mm²20 A256.18 V (213.48%)0.0 V422.58 V (352.15%)83258.3 WDrop/Amp High
10 AWG5.26 mm²30 A161.21 V (134.34%)0.0 V265.92 V (221.6%)52392.6 WDrop/Amp High
8 AWG8.37 mm²50 A101.31 V (84.42%)18.7 V167.11 V (139.26%)32925.3 WDrop/Amp High
6 AWG13.3 mm²65 A63.76 V (53.13%)56.2 V105.17 V (87.64%)20720.7 WDrop/Amp High
4 AWG21.15 mm²85 A40.09 V (33.41%)79.9 V66.13 V (55.11%)13030.0 WDrop/Amp High
3 AWG26.67 mm²100 A31.79 V (26.5%)88.2 V52.45 V (43.7%)10333.1 WDrop/Amp High
2 AWG33.62 mm²115 A25.22 V (21.02%)94.8 V41.6 V (34.67%)8197.1 WDrop/Amp High
1 AWG42.41 mm²130 A19.99 V (16.66%)100.0 V32.98 V (27.48%)6498.1 WDrop/Amp High
1/0 AWG53.49 mm²150 A15.85 V (13.21%)104.1 V26.15 V (21.79%)5152.1 WDrop/Amp High
2/0 AWG67.43 mm²175 A12.58 V (10.48%)107.4 V20.74 V (17.29%)4087.0 WDrop/Amp High
3/0 AWG85.01 mm²200 A9.97 V (8.31%)110.0 V16.45 V (13.71%)3241.8 WDrop/Amp High
4/0 AWG107.2 mm²230 A7.91 V (6.59%)112.1 V13.05 V (10.87%)2570.8 WDrop/Amp High
250 kcmil126.7 mm²255 A6.69 V (5.58%)113.3 V11.04 V (9.2%)2175.1 WDrop/Amp High
300 kcmil152.0 mm²285 A5.58 V (4.65%)114.4 V9.2 V (7.67%)1813.1 WDrop/Amp High
350 kcmil177.3 mm²310 A4.78 V (3.99%)115.2 V7.89 V (6.57%)1554.3 WDrop/Amp High
400 kcmil202.7 mm²335 A4.18 V (3.49%)115.8 V6.9 V (5.75%)1359.6 W~ ≤5%
500 kcmil253.4 mm²380 A3.35 V (2.79%)116.7 V5.52 V (4.6%)1087.5 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A2.79 V (2.32%)117.2 V4.6 V (3.83%)906.5 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A2.23 V (1.86%)117.8 V3.68 V (3.07%)725.2 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A1.67 V (1.39%)118.3 V2.76 V (2.3%)543.9 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 325 amps at 200 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 325A load over 200 feet one-way at 120V (1-Phase), you need 500 kcmil copper wire. This produces a voltage drop of 3.35V (2.79%) and delivers 116.7V at the load.

What size aluminum wire is required for 325 amps at 200 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 2.76V (2.3%).

What breaker size is needed for a 325A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (325A × 1.25 = 406.2A), which corresponds to a standard 450A circuit breaker.