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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

325 Amp Wire Size at 275 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 325 A load over a 275 ft (83.8 m) one-way run.

Copper Wire (≤3% Drop)750 kcmil380.0 mm² · Drop: 2.56%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 3.8V (3.16%)
Voltage at Load End116.9 VLoss: 3.07 V (997.2 W)
Power & Breaker (125%)39.0 kW450A Breaker Recommended

All AWG & kcmil Wire Gauges for 325 Amps at 275 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A560.55 V (467.12%)0.0 V924.64 V (770.53%)182177.5 WDrop/Amp High
12 AWG3.31 mm²20 A352.25 V (293.54%)0.0 V581.04 V (484.2%)114480.1 WDrop/Amp High
10 AWG5.26 mm²30 A221.66 V (184.72%)0.0 V365.64 V (304.7%)72039.8 WDrop/Amp High
8 AWG8.37 mm²50 A139.3 V (116.08%)0.0 V229.78 V (191.48%)45272.3 WDrop/Amp High
6 AWG13.3 mm²65 A87.66 V (73.05%)32.3 V144.61 V (120.5%)28490.9 WDrop/Amp High
4 AWG21.15 mm²85 A55.13 V (45.94%)64.9 V90.93 V (75.78%)17916.3 WDrop/Amp High
3 AWG26.67 mm²100 A43.72 V (36.43%)76.3 V72.11 V (60.09%)14208.1 WDrop/Amp High
2 AWG33.62 mm²115 A34.68 V (28.9%)85.3 V57.21 V (47.67%)11270.9 WDrop/Amp High
1 AWG42.41 mm²130 A27.49 V (22.91%)92.5 V45.35 V (37.79%)8934.9 WDrop/Amp High
1/0 AWG53.49 mm²150 A21.8 V (18.16%)98.2 V35.96 V (29.96%)7084.1 WDrop/Amp High
2/0 AWG67.43 mm²175 A17.29 V (14.41%)102.7 V28.52 V (23.77%)5619.6 WDrop/Amp High
3/0 AWG85.01 mm²200 A13.72 V (11.43%)106.3 V22.62 V (18.85%)4457.5 WDrop/Amp High
4/0 AWG107.2 mm²230 A10.88 V (9.06%)109.1 V17.94 V (14.95%)3534.8 WDrop/Amp High
250 kcmil126.7 mm²255 A9.2 V (7.67%)110.8 V15.18 V (12.65%)2990.8 WDrop/Amp High
300 kcmil152.0 mm²285 A7.67 V (6.39%)112.3 V12.65 V (10.54%)2493.0 WDrop/Amp High
350 kcmil177.3 mm²310 A6.58 V (5.48%)113.4 V10.85 V (9.04%)2137.2 WDrop/Amp High
400 kcmil202.7 mm²335 A5.75 V (4.79%)114.2 V9.49 V (7.91%)1869.4 W~ ≤5%
500 kcmil253.4 mm²380 A4.6 V (3.83%)115.4 V7.59 V (6.32%)1495.4 W~ ≤5%
600 kcmil304.0 mm²420 A3.84 V (3.2%)116.2 V6.33 V (5.27%)1246.5 W~ ≤5%
750 kcmil380.0 mm²475 A3.07 V (2.56%)116.9 V5.06 V (4.22%)997.2 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A2.3 V (1.92%)117.7 V3.8 V (3.16%)747.8 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 325 amps at 275 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 325A load over 275 feet one-way at 120V (1-Phase), you need 750 kcmil copper wire. This produces a voltage drop of 3.07V (2.56%) and delivers 116.9V at the load.

What size aluminum wire is required for 325 amps at 275 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 3.8V (3.16%).

What breaker size is needed for a 325A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (325A × 1.25 = 406.2A), which corresponds to a standard 450A circuit breaker.