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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

325 Amp Wire Size at 350 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 325 A load over a 350 ft (106.7 m) one-way run.

Copper Wire (≤3% Drop)1000 kcmil506.7 mm² · Drop: 2.44%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 4.83V (4.03%)
Voltage at Load End117.1 VLoss: 2.93 V (951.8 W)
Power & Breaker (125%)39.0 kW450A Breaker Recommended

All AWG & kcmil Wire Gauges for 325 Amps at 350 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A713.42 V (594.52%)0.0 V1176.81 V (980.68%)231862.3 WDrop/Amp High
12 AWG3.31 mm²20 A448.31 V (373.59%)0.0 V739.51 V (616.26%)145702.0 WDrop/Amp High
10 AWG5.26 mm²30 A282.11 V (235.09%)0.0 V465.36 V (387.8%)91687.0 WDrop/Amp High
8 AWG8.37 mm²50 A177.29 V (147.74%)0.0 V292.45 V (243.7%)57619.3 WDrop/Amp High
6 AWG13.3 mm²65 A111.57 V (92.98%)8.4 V184.04 V (153.37%)36261.2 WDrop/Amp High
4 AWG21.15 mm²85 A70.16 V (58.47%)49.8 V115.73 V (96.44%)22802.5 WDrop/Amp High
3 AWG26.67 mm²100 A55.64 V (46.37%)64.4 V91.78 V (76.48%)18083.0 WDrop/Amp High
2 AWG33.62 mm²115 A44.14 V (36.78%)75.9 V72.81 V (60.67%)14344.8 WDrop/Amp High
1 AWG42.41 mm²130 A34.99 V (29.16%)85.0 V57.72 V (48.1%)11371.7 WDrop/Amp High
1/0 AWG53.49 mm²150 A27.74 V (23.12%)92.3 V45.76 V (38.13%)9016.1 WDrop/Amp High
2/0 AWG67.43 mm²175 A22.01 V (18.34%)98.0 V36.3 V (30.25%)7152.2 WDrop/Amp High
3/0 AWG85.01 mm²200 A17.46 V (14.55%)102.5 V28.79 V (23.99%)5673.1 WDrop/Amp High
4/0 AWG107.2 mm²230 A13.84 V (11.54%)106.2 V22.83 V (19.03%)4498.8 WDrop/Amp High
250 kcmil126.7 mm²255 A11.71 V (9.76%)108.3 V19.32 V (16.1%)3806.4 WDrop/Amp High
300 kcmil152.0 mm²285 A9.76 V (8.14%)110.2 V16.1 V (13.42%)3172.9 WDrop/Amp High
350 kcmil177.3 mm²310 A8.37 V (6.97%)111.6 V13.81 V (11.5%)2720.1 WDrop/Amp High
400 kcmil202.7 mm²335 A7.32 V (6.1%)112.7 V12.08 V (10.06%)2379.2 WDrop/Amp High
500 kcmil253.4 mm²380 A5.86 V (4.88%)114.1 V9.66 V (8.05%)1903.2 W~ ≤5%
600 kcmil304.0 mm²420 A4.88 V (4.07%)115.1 V8.05 V (6.71%)1586.4 W~ ≤5%
750 kcmil380.0 mm²475 A3.91 V (3.25%)116.1 V6.44 V (5.37%)1269.1 W~ ≤5%
1000 kcmil506.7 mm²545 A2.93 V (2.44%)117.1 V4.83 V (4.03%)951.8 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 325 amps at 350 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 325A load over 350 feet one-way at 120V (1-Phase), you need 1000 kcmil copper wire. This produces a voltage drop of 2.93V (2.44%) and delivers 117.1V at the load.

What size aluminum wire is required for 325 amps at 350 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 4.83V (4.03%).

What breaker size is needed for a 325A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (325A × 1.25 = 406.2A), which corresponds to a standard 450A circuit breaker.